ELMAG 83116 AS-M Motorised Round Bending Machine Owner’s Manual

ELMAG 83116 AS-M Motorised Round Bending Machine

Specifications

• Drive mode: motorised
• Working length: 1550 mm
• Sheet thickness for prebending: 1 mm
• Max. sheet thickness for bending: 1.2 mm
• Max. upper roll diameter: 70 mm
• Bending diameter min.: 105 mm
• Motor power: 1100 W
• Voltage: 400/50 V/Hz
• Operator column: Yes
• Forward/return flow: 3 Num.
• Quality steel rollers: 2 Num.
• Drive rollers (+) cone bender: Yes
• Wire core grooves: Yes
• Lower roller/back roller: Yes
• Length: 2100 mm
• Width: 700 mm
• Height: 1100 mm
• Weight: 450 kg

Product Usage Instructions

Setup and Preparation

Ensure the machine is placed on a stable surface. Connect the power source according to the voltage requirements. Make sure all safety features are functional.

Adjusting Rollers

Adjust the upper and lower rollers as needed for the specific bending task. The rear roller can be adjusted using the handwheel for precise control.

Bending Process

Place the sheet metal between the rollers, ensuring it is aligned properly. Use the foot pedals for automatic forward and reverse feed. Control the bending process with the foot pedals and make adjustments as necessary.

Safety Measures

Always wear appropriate safety gear such as gloves and eye protection. Familiarize yourself with the emergency stop button location and use it in case of any issues.

FAQ

Q: What materials can be bent using the motorised round bending machine?

A: The machine is suitable for rolling fine and medium-thickness sheet steel, stainless steel, and aluminum.

Q: Is it possible to upgrade the machine with additional features?

A: Yes, all AS-M models can be upgraded with a feed drive on the rear roller and a control panel with digital display for high-precision position measurement.

Q: How can I ensure the longevity of the machine?

A: Regular maintenance, including lubrication of moving parts and keeping the machine clean, can help prolong its service life.

AS-M 1550×1.0 mm
Article Number: 83116
EAN Code: 9004853831164

TECHNICAL FACTS

• Optimal handling
• One-man operation
• Upper and lower roller adjustable, movable rear roller
• Upper roller detachable from the front, easy removal of the workpiece

PRODUCT HIGHLIGHTS

AS manual round bending machines for stand-alone production

AS and AS-M round bending machines are designed for rolling fine and medium thickness sheet steel, stainless steel and aluminium.
They enable controlled production of sheet bending radii and production of semi-finished products such as pipes, pipe sockets and columns, gutters and half shells, container shells, ventilation pipes and round insulation.

Advanced options
All AS and AS-M models are equipped with a bending device for tapered workpieces and wire insert grooves for round and spring steel wire

Motorised AS-M
The motor-driven AS-M models are designed for light to medium and serial rolling jobs. They provide stable, automatic
forward and reverse feed and are easy to control via foot pedals. Adjustment of the rear roller is by handwheel.

Automation
All AS-M models can be upgraded with a feed drive on the rear roller and with a control panel with digital display (highprecision position measurement).

Application examples

• Plumbers
• Ventilation
• Tank construction
• Insulation companies
• Façade construction
• Pipeline construction
• Installers
• Metalworking shops
• Body shops
• Garages
• Mechanical engineering
• Training workshops

Standard features

• Analogue AS models
• Powerful geared motor 1,100 W with motor brake
• Mobile control column, double foot pedal for sheet metal advance or retraction
• Emergency stop button on the control column
• Safety line with emergency stop

Special accessories

• Induction-hardened steel rollers, very long service life
• Rear roller feed drive 370 W
• Control panel with rear roller control and digital display

Competent execution guaranteed

ELMAG® – Start-up Service

• Including ELMAG®-Quality Check
  • Depreservation, degreasing and de-securing
  • Assembly until ready for use
  • Oil filling of gearboxes, oil baths and central lubrication systems
  • Testing of electrics, safety components and devices
  • Test run on all shift and power levels
  • 30-minute test run at the highest power level Checking and, if necessary, adjustment of machine tolerances, e.g. V-belt tension and spindle concentricity
  • Testing of all machine functions
• For lathes, in addition:
  • Lathe chuck reassembly with marking of minimum tolerance
  • Measurement of the spindle nose to tolerance < 0.01 mm
  • Measurement of the lathe chuck
  • Setting the tailstock parallelism
• For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)
  • Assembly of the unit, chassis assembly
  • Intermediate hose assembly
  • Mains plug assembly and gas hose assembly
  • Connection preparation for gas or compressed air
  • Control cable plug Assembly on hose assembly
  • Installation & activation of water cooling unit for modular systems
  • Filling with cooling liquid for liquid-cooled units
  • Short test run or test welding

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