ELMAG 78100 Metal Bandsaw Owner’s Manual
- June 1, 2024
- ELMAG
Table of Contents
ELMAG 78100 Metal Bandsaw
Specifications:
- Max. Cutting Height: 180 mm
- Max. Cutting Width: 110 mm
- Max. Cutting Capacity (Rectangular): 305×180 mm
- Max. Cutting Capacity (Round): 180×110 mm
- Saw Band Length: 2360 mm
- Saw Band Height: 20 mm
- Saw Band Width: 0.9 mm
- Cutting Angle: Adjustable
- Speed Levels: 4 (18 / 28 / 37 / 54 m/min)
- Saw Blade Drive Engine Power: 750 W
- Cooling Pump Engine Power: 100 W
- Voltage: 400/50 V/Hz
- Sound Pressure Level: 71 / 73 dB
- Infeed Height: 530 mm
- Dimensions (LxWxH): 1250 mm x 430 mm x 1000 mm
- Weight: 130 kg
Product Usage Instructions
Safety Precautions:
Always wear appropriate safety gear such as goggles and gloves when
operating the metal band saw. Ensure the work area is well-lit and free from
obstacles.
Setup:
Place the metal band saw on a stable surface. Ensure all components are
properly assembled and the saw blade is securely in place.
Adjusting Cutting Parameters:
Set the desired cutting angle and speed level based on the material being
cut. Refer to the specifications for recommended cutting rates.
Cutting Process:
Position the material to be cut securely on the saw bed. Start the saw
blade and gently feed the material into the blade using the appropriate infeed
height.
Maintenance:
Regularly clean the saw blade and surrounding components to prevent the
buildup of debris. Check for any signs of wear and tear on the blade and
replace if necessary.
FAQ:
-
Q: Can this metal band saw be used for cutting stone?
A: No, this metal band saw is specifically designed for cutting metal materials and is not suitable for cutting stone. -
Q: What is the recommended maintenance schedule for the band saw blade?
A: It is recommended to inspect the band saw blade after each use and replace it if signs of wear are visible. Regularly lubricate the blade to ensure smooth operation.
METAL BAND SAW MODEL HY 180-4
- Article Number : 78100
- EAN Code : 9004853781001
INSTRUCTION
TECHNICAL FACTS
- Infinitely adjustable saw frame feed with hydraulic lowering automatic ABV with control valve
- Fast and precise clamping with SSS quick-action vice
- Handwheel for quick positioning: short counterclockwise rotation for moving the clamping jaw, clockwise rotation for clamping the material.
- Bar lock with material stop
- Cutting angle 0-45
- Ideally dimensioned V-belt drive 750 W, gearbox with oil bath
- Four cutting speeds 18/28/37/54 m/min at 50 Hz
- Optimum saw blade cooling: Cooling system with electric pump, dosing valve and return filter
- Smooth saw band travel: ideally proportioned saw band edges with precision bearings and track adjustment
- Simple saw band replacement: Clamping with rotary handle
- Narrow, safe saw blade guidance: both tension bearings adjustable.
- Precisely adjustable radial insert ball bearing pairs for backlash-free adaptation to the saw band
- Clean: with chip wiper and chip brush
- Reliable in operation: Saw blade guard with limit switch, grab guard, AutoOFF automatic shutdown at end of sawing, emergency stop, zero-voltage release, CE compliant
- Plug & play equipment with oil filling and high-quality band saw blade, bimetallic cobalt
- Approval for special vertical cutting operating mode with saw frame set up
PRODUCT HIGHLIGHTS
Powerful, mid-size bandsaws
Cutting machines, also suitable for angle cutting: the proven HY bandsaws with
single-axis swing frames and rotating jaws can be found in many metal
workshops. They offer excellent machining and are therefore also suitable as
small cutting solutions for industrial companies. HY models are equipped with
a V-belt drive – effective protection against saw blade overload.
HY 180-4 – flexible use
Light bandsaw for cuts up to 305×180 mm. Four speed levels for hard to soft
materials. Equipment with transport wheels for flexible internal use.
Standard features
- HY metal bandsaw
- Automatic lowering mechanism with control valve
- Quick-action vice
- Bar lock with material stop
- Adjustable clamping jaws angle
- High-performance V-belt drive
- Gearbox with oil filling
- Oil bath for continuous lubrication
- Cooling system with electric pump
- Saw band wheels with precision bearings
- Saw band track adjustment
- Saw band tensioner
- Adjustable front saw band guide
- Adjustable rear saw band guide
- Front/rear adjustable clamping bearings
- Chip remover and chip brush
- Grip protection
- Saw blade protection with limit switch
- AutoOFF shut-off mechanism
- Emergency stop/no-voltage protection
- Steel plate base with chip tray
- Chip container
- Transport wheels
- Bandsaw blade bimetal cobalt
- Tools/Operating instructions/CE
Application examples
- Metal construction
- Mechanical
- engineering – Equipment
- construction – Plant
- construction – Pipeline
- construction – Boiler
- construction – Tank
- construction – Installers
- Car
- workshops – Car body construction
- Locksmiths
- Forges
- Sheet metal
- works – Insulating
- companies – Construction companies
SPECIFICATIONS
| round tube cutting range at 0° | Max. 180 mm |
|---|---|
| round tube cutting range at 45° right winged mitre | Max. 110 mm |
| square tube cutting range at 0° | Max. 180 mm |
| square tube cutting range at 45° right winged mitre | Max. 110 mm |
| rectangle tube cutting range at 0° | Max. 305×180 mm |
| rectangle tube cutting range at 45° right winged mitre | Max. 180×110 mm |
| Saw band length | 2360 mm |
| saw band height | 20 mm |
| Saw band width | 0.9 mm |
| Cutting angle | 0 – 45 ° |
| speed gradually | 4 |
| Cutting rate | 1: min. 18 / 2: 28 / 3: 37 / 4: max. 54 m/min |
| saw blade drive engine power | 750 W |
| --- | --- |
| cooling pump engine power | 100 W |
| voltage | 400/50 V/Hz |
| sound pressure level (steal) | 71 / 73 mm |
| infeed height | 530 mm |
| Length | 1250 mm |
| Width | 430 mm |
| Height | 1000 mm |
| Weight | 130 kg |
- COMPRESSED AIR TECHNOLOGY
- WELDING TECHNOLOGY
- METALWORKING STONE
- CUTTING TECHNOLOGY
- WORKSHOP TECHNOLOGY
- POWER GENERATORS
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