ELMAG 78105 HY 230 Vario Metal Bandsaw Owner’s Manual
- June 1, 2024
- ELMAG
Table of Contents
ELMAG 78105 HY 230 Vario Metal Bandsaw
Product Information
Specifications
- Cutting rate: 25 – 75 m/min
- Saw blade drive engine power: 1125 W
- Cooling pump engine power: 100 W
- Voltage: 400/50 V/Hz
- Sound pressure level (steel): 71 / 73 mm
- Infeed height: 630 mm
- Length: 1700 mm
- Width: 750 mm
- Height: 1100 mm
- Weight: 300 kg
Product Usage Instructions
Overview
The Metal Band Saw Model HY 230 Vario is a powerful cutting machine
suitable for various industries and applications. Follow the guidelines below
for safe and efficient usage:
Setup
- Place the saw on a stable surface with sufficient space around it for operation.
- Ensure the power supply matches the required voltage (400/50 V/Hz).
Cutting Operation
- Adjust the cutting speed within the range of 25 – 75 m/min based on the material being cut.
- Position the material to be cut securely on the saw bed with appropriate clamping devices.
Maintenance
- Regularly inspect and replace the bandsaw blade when signs of wear are visible.
- Keep the machine clean and free from debris to ensure optimal performance.
FAQ
-
Q: What are the recommended safety precautions when using the Metal Band Saw Model HY 230 Vario?
A: Always wear appropriate safety gear such as goggles and gloves. Follow all operational guidelines provided in the user manual. -
Q: Can this bandsaw be used for cutting materials other than metal?
A: While primarily designed for metal cutting, it can also be used for cutting other materials with appropriate blades and adjustments.
METAL BAND SAW MODEL HY 230 VARIO
- Article Number: 78105
- EAN Code : 90048537810
INSTRUCTION
TECHNICAL FACTS
- Infinitely adjustable saw frame feed – with a hydraulic lowering mechanism with control valve
- Infinitely adjustable cutting speed 25-75 m/min at 50 Hz with rotary control SGR
- SSS quick-action vice with spacer for rapid clamping jaw positioning
- Handwheel for quick positioning: short counterclockwise rotation for moving the clamping jaw, clockwise rotation for clamping the material.
- Bar lock with material stop
- Cutting angle 0-45
- High-performance V-belt drive 1,125 W, gearbox with oil bath
- Narrow, safe saw band guide – both tension bearings adjustable
- Optimum saw blade cooling: Cooling system with electric pump, dosing valve and return filter
- Smooth saw band travel: ideally proportioned saw band edges with precision bearings and track adjustment
- Simple saw band replacement: Clamping with rotary handle
- Radial insert ball bearing holder front with easy to read measuring scale
- Precisely adjustable radial insert ball bearing pairs for backlash-free adaptation to the saw band
- Clean: with chip wiper and chip brush
- Reliable in operation: Saw blade guard with limit switch, grab guard, AutoOFF automatic shutdown at end of sawing, emergency stop, zero-voltage release, CE compliant
- Plug & play equipment with oil filling and high-quality band saw blade, bimetallic cobalt
- Approval for special vertical cutting operating mode with saw frame set up
PRODUCT HIGHLIGHTS
Powerful, mid-size bandsaws
Cutting machines, are also suitable for angle cutting: the proven HY bandsaws
with single-axis swing frames and rotating jaws can be found in many metal
workshops. They offer excellent machining and are therefore also suitable as
small cutting solutions for industrial companies. HY models are equipped with
a V-belt drive – effective protection against saw blade overload
HY 230 – with Vario drive
Tried and tested, stationary bandsaw with speed control for optimisation of
the cutting speed and throughput. Cutting range up to max. 410×230 mm.
Standard features
- HY metal bandsaw
- Cutting speed controller
- Automatic lowering mechanism with control valve
- Quick-action vice
- Bar lock with material stop
- Adjustable clamping jaw angle
- High-performance V-belt drive
- Gearbox with oil filling
- Oil bath for continuous lubrication
- Central control panel
- Cooling system with electric pump
- Saw band wheels with precision bearings
- Saw the band track adjustment
- Saw band tensioner with plate spring package
- Adjustable front saw band guide
- Front/rear adjustable clamping bearings
- Chip remover and chip brush
- Grip protection
- Saw blade protection with limit switch
- AutoOFF shutoff mechanism
- Emergency stop/no-voltage protection
- Steel plate base with chip tray
- Chip container
- Bandsaw blade bimetal cobalt
- Tools/Operating instructions/CE
Application examples
- Metal construction
- Mechanical
- engineering – Equipment
- construction – Plant
- construction – Pipeline
- construction – Boiler
- construction – Tank
- construction – Installers
- Car
- workshops – Car body construction
- Locksmiths
- Forges
- Sheet metal
- works – Insulating
- companies – Construction companies
SPECIFICATIONS
| round tube cutting range at 0° | Max. 230 mm |
|---|---|
| round tube cutting range at 45° right winged mitre | Max. 165 mm |
| square tube cutting range at 0° | Max. 230 mm |
| square tube cutting range at 45° right winged mitre | Max. 105 mm |
| rectangle tube cutting range at 0° | Max. 410×230 mm |
| rectangle tube cutting range at 45° right winged mitre | Max. 225×165 mm |
| Saw band length | 3035 mm |
| saw band height | 27 mm |
| Saw band width | 0.9 mm |
| Cutting angle | 0 – 45 ° |
| speed gradually | continuously variable |
| Cutting rate | 25 – 75 m/min |
| --- | --- |
| saw blade drive engine power | 1125 W |
| cooling pump engine power | 100 W |
| voltage | 400/50 V/Hz |
| sound pressure level (steal) | 71 / 73 mm |
| infeed height | 630 mm |
| Length | 1700 mm |
| Width | 750 mm |
| Height | 1100 mm |
| Weight | 300 kg |
- COMPRESSED AIR TECHNOLOGY
- WELDING TECHNOLOGY
- METALWORKING STONE
- CUTTING TECHNOLOGY
- WORKSHOP TECHNOLOGY
- POWER GENERATORS
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