SW-MOTECH HPR.00.220.14401-B Handguard Mounting Kit Instruction Manual

June 1, 2024
SW-MOTECH

SW-MOTECH HPR.00.220.14401-B Handguard Mounting Kit

SW-MOTECH-HPR.00.220.14401-B-Handguard-Mounting-Kit-
PRODUCT

Product Information

Specifications:

  • Model: HPR.00.220.14401/B
  • Alternate Models: HPR.00.220.83001/B, HPR.00.220.10000/B

Product Usage Instructions

Assembly:
Follow the provided assembly instructions to correctly set up the product.

Installation:
Ensure proper installation as per the installation manual to avoid any issues.

Operation:
Refer to the user manual for detailed instructions on operating the product safely and effectively.

Maintenance:
Regular maintenance is essential for optimal performance. Follow the maintenance schedule outlined in the manual.

Frequently Asked   Questions (FAQ):

Q: How do I troubleshoot if the product is not working?
A: Check the power source, connections, and refer to the troubleshooting section in the manual for guidance.

Q: Can I use the product outdoors?
A: This product is designed for indoor use only unless specified otherwise in the manual.

Q: What is the warranty period for this product?
A: The warranty period is mentioned in the product documentation. Please refer to it for details.

MOUNTING INSTRUCTIONS

READ AND SAVE THESE MOUNTING INSTRUCTIONS

Handguard mounting-kit

Thank you for choosing this premium product from SW-MOTECH.
Please carefully read and understand all instructions, safety messages and warnings in this mounting instructions prior to installation and use of this product to avoid injury.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Keep these mounting instructions as reference.
SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!

SAFETY ALERT SYMBOL

This safety alert symbol is used throughout these mounting instructions to warn of the possibility of death, bodily injury or other warnings. The words
DANGER, WARNING and CAUTION are used with this safety alert symbol to convey important safety messages and information related to the installation and use of this product. These words along with the safety alert symbol mean:

DANGER: Indicates a hazardous situation that, if not avoided, will result in death or serious injury!

WARNING: Indicates a hazardous situation that, if not avoided, could result in death or serious injury!

CAUTION: Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury!

NOTICE: Important information, but not death or injury related (property damage only)!

WARNING: The installation and/or maintenance of this product requires advanced mechanical skills, the proper tools, and a thorough understanding of tool use and torque specifications.

For your own safety, SW-MOTECH recommends having installation and/or maintenance carried out by a qualified and certified motorcycle mechanic.

WARNING: Should you choose to self-install this product, carefully and completely read all intallation and safety instructions before installation and use, and follow all the directions and safety precautions given in the mounting instructions to avoid serious injury or death. Also, pay attention to all relevant information in the vehicle manual during intallation and use.
IF YOU DO NOT UNDERSTAND ANY PART OF THESE INSTRUCTIONS, OR NEED CLARIFICATION OF ANY INSTRUCTION, DO NOT ATTEMT TO MOUNT THIS PRODUCT WITHOUT CONTACTING SW- MOTECH FOR ASSISTANCE.

PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included.

CAUTION: Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the engine/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools and wear always safety glasses and hand protection. Have another person help you.

MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturer specifications or replaced by parts and hardware delivered by SW-MOTECH.

WARNING: Secure all threads, unless otherwise specified, with mediumstrong strength liquid thread locker. Torque specifications undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a certified motorcycle workshop!

FUNCTION CHECK: After installation also make sure that no moving parts are obstructed, and function of the vehicle is not hindered in any way. Cables and hoses must not rub and/or be pinched.

WARNING: Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all connections and the proper fit of the product. Installed accessories can change driving behavior/stability of the vehicle.

PARTS LIST

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SW-MOTECH-HPR.00.220.14401-B-Handguard-Mounting-Kit-1

Note: * All measurements in millimeters. • The second number indicates the total quantity of the part in the delivery.

No torque specifications: Use the torque defined by vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.

SW-MOTECH-HPR.00.220.14401-B-Handguard-Mounting-Kit-2

MOUNTING

READ AND SAVE THESE MOUNTING INSTRUCTIONS

SW-MOTECH-HPR.00.220.14401-B-Handguard-Mounting-Kit-3

WARNING: Always wear eye and hand protection!

WARNING: Always use appropriate tools!

NOTICE: Installation is shown for the left side. Repeat for right side with applicable parts.
Remove the original end weights and handguards, if mounted.
Attach the handlebar clamps (1) with the connectors (2) loosely to the handlebar.

WARNING: Pay attention to the grooves on the inside of the tapered handle bar clamp. The grooves must be positioned towards the center of the vehicle.
Do not fully tighten the screws yet.

SW-MOTECH-HPR.00.220.14401-B-Handguard-Mounting-Kit-4

Attach the handlebar end adapters (6) to the handlebar ends.

WARNING: Use liquid thread locker!
Tighten the handlebar end adapters (6) as specified.
Attach the bars (7) to both ends of the handlebar end adapters (6).

WARNING: Use liquid thread locker!
Do not fully tighten the screws yet.

SW-MOTECH-HPR.00.220.14401-B-Handguard-Mounting-Kit-5

Attach the inner ends of the bars (7) to the connectors (2).

WARNING: Use liquid thread locker!
Do not fully tighten the screws yet.
Position the bars (7) in preferred position and tighten all screws in the following order: (8), (11), (3) & (4).

PRODUCT SPECIFIC INFORMATION

WARNING: Make sure to leave the handlebar in the neutral mounting position, otherwise the hand protectors may touch the fairing!

WARNING: After the installation check all operations of all handlebar controls, specifically the throttle, front brake, kill switch and clutch, to ensure they are operating correctly and are in accordance with the OEM specifications. Do not ride the vehicle if any controls are not operating correctly. It may be necessary to move the brake and clutch controls toward the handlebar end by a few millimeters to achieve a correct fit.

Make sure the handlebar can fully turn in either direction. If parts of the product makes contact with the tank at full steering lock, it may be necessary to rotate the handlebar up (forward) slightly to allow adequate clearance.

NOTICE: Observe the country-specific regulations concerning vehicle registration/operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.

BBSTORM Handguard Shells

The application list for this product can be found on our website.

Mounting Instructions

ATTENTION: The assembly of this product can be complicated and requires a good technical understanding. If you are not sure of how to do this, have a specialty garage perform the mounting and service. SW-MOTECH accepts no liability for damages caused by improper installation.

ATTENTION: After the installation check all operations of all handlebar controls, specifically the throttle,front brake, kill switch and clutch,to ensure they are operating correctly and are in accordance with the OEM specifications. Do not ride the motorcycle if any controls are not operating correctly. Make sure the handlebar can fully turn in either direction. Check periodically (50 km) that all bolts are tight.
Subject to change. Not responsible for typos.

SW-MOTECH-HPR.00.220.14401-B-Handguard-Mounting-Kit-6

Mounting

NOTE: Installation is shown for the left side. Repeat for right side with applicable parts.
Attach the handguard shells (1) & (2) to the backbones (befor mounting the backbones to the vehicle), as shown in the drawing.

ATTENTION: Tighten the screws carefully by hand (max. 2 Nm). Do not overtighten the screws!

SW-MOTECH-HPR.00.220.14401-B-Handguard-Mounting-Kit-7

SW-MOTECH GmbH & Co. KG
Ernteweg 8/10
35282 Rauschenberg

Germany
Tel. +49 (0) 64 25/8 16 8-00
Fax +49 (0) 64 25/8 16 8-10
info@sw-motech.com
www.sw-motech.com

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