SW-MOTECH HPR.00.220.82500/B BBSTORM Handguard Kit Black Triumph Tiger 1200 Instruction Manual
- October 27, 2023
- SW-MOTECH
Table of Contents
SW-MOTECH HPR.00.220.82500/B BBSTORM Handguard Kit Black Triumph Tiger 1200 Instruction Manual
MOUNTING INSTRUCTIONS
Handguard mounting kit
Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay
attention to all relevant information in the vehicle manual during assembly.
Non-conformance can lead to vehicle damage or even endanger the driver!
These mounting instructions are written based on our current state of
knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/ operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.
MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers· specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker. Torque specifications undefined by SW-MOTE CH must be obtained from the vehicle manufacturer or by a specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.
PRODUCT SPECIFIC INFORMATION
After the installation check all operations of all handlebar controls, specifically the throttle, front brake, kill switch and clutch, to ensure they are operating correctly and are in accordance with the OEM specifications. Do not ride the vehicle if any controls are not operating correctly. It may be necessary to move the brake and clutch controls toward the handlebar end by a few millimetres to achieve a correct fit.
PARTS LIST
- All measurements in millimetres.
** The second number indicates the total quantity of the part in the delivery.
*** No torque specifications: Use the torque defined by vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.
MOUNTING
NOTE: The Installation is shown for the left side. The installation on the
right side of the vehicle is analogous
to the left side of the vehicle.
If mounted, remove the original hand guards and their mounting plates from the vehicle.
Attach the handlebar clamps (1] with the connectors (2] loosely to the handlebar.
ATTENTION: Pay attention to the grooves on the inside of the tapered handle
bar clamp. The grooves must be positioned on the inner side, towards the
center of the vehicle.
Do not fully tighten the screws yet.
Attach the backbones (6] with the original handlebar end weights (orig.] to
both ends of the handlebar, as shown in the drawing.
ATTENTION: Use liquid thread locker!
Do not fully tighten the screws yet.
Attach the inner ends of the bars (6) to the connectors [2).
ATTENTION: Use liquid thread locker!
Do not fully tighten the screws yet.
Position the bars in preferred position and tighten all screws in the following order: (71, (81, (3) & (4).
BBSTORM Handguard Shells
The application list for this product can be found on our website.
Mounting Instructions
ATTENTION: The assembly of this product can be complicated and requires a good technical understanding. If you are not sure of how to do this, have a specialty garage perform the mounting and service. SW-MOTECH accepts no liability for damages caused by improper installation.
ATTENTION: After the installation check all operations of all handlebar
controls, specifically the throttle, front brake, kill switch and clutch, to
ensure they are operating
correctly and are in accordance with the OEM specifications. Do not ride the
motorcycle if any controls are not operating correctly. Make sure the
handlebar can fully turn in either direction. Check periodically (50 km) that
all bolts are tight.
Subject to change. Not responsible for typos.
NOTE: Installation is shown for the left side. Repeat for right side with
applicable parts.
Attach the handguard shells (1] & [2] to the backbones [be for mounting the
backbones to the vehicle]. as shown in the drawing.
ATTENTION: Tighten the screws carefully by hand (max. 2 Nm]. Do not
overtighten the screws!
