SW-MOTECH KFT.08.922.60101/B AERO ABS side case system 2×25 l Kawasaki Versys 100 Instruction Manual
- October 27, 2023
- SW-MOTECH
Table of Contents
ANBAUANLEITUNG
mounting instructions
KFT.08.922.60101/B contains
KFT.08.922.30001/B
KFT.00.152.35200
BC.HTA.00.675.12000/B
QLS.00.095.10000/B
MOUNTING INSTRUCTIONS
= READ AND SAVE THESE MOUNTING INSTRUCTIONS
PRO side carrier
Thank you for choosing this premium product from SW-MOTECH. Please carefully
read and understand all instructions, safety messages and warnings in this
mounting instructions prior to installation and use of this product to avoid
injury.
This product was developed for vehicles in their factory setting.
Compatibility with original accessory parts or other manufacturers’ accessory
parts is not guaranteed. Visit our webshop for additional information, such as
application charts and PDF mounting instructions. Any other documents that may
be required (e.g. ABE certifications), are also available for download at our
webshop. Keep these mounting instructions as reference. SW-MOTECH assumes nc
Liability for damage caused by improper installation
and/or maintenance work!
SAFETY ALERT SYMBOL
This safety alert symbol is used throughout these mounting instructions to
warn of the possibility of death, bodily injury or other warnings. The words
DANGER, WARNING and CAUTION are used with this safety alert symbol to convey
important safety messages and information related to the installation and use
of this product. These words along with the safety alert symbol mean:
DANGER: Indicates a hazardous situation that, if not avoided, will
result in death or serious injury!
WARNING: Indicates a hazardous situation that, if not avoided, could
result in death or serious injury!
CAUTION: Indicates a hazardous situation that, if not avoided, could
result in minor or moderate injury!
NOTICE: |mportant information, but not death or injury related (property
damage only]!
WARNING: The installation and/or maintenance of this product requires
advanced mechanical skills, the proper tools, and a thorough understanding of
tool use and torque specifications. For your own safety, SW-MOTECH recommends
having installation and/or maintenance carried out by a qualified and
certified motorcycle mechanic.
WARNING: Should you choose to self-install this product, carefully and
completely read all intallation and safety instructions before installation
and use, and follow all the directions and safety precautions given in the
mounting instructions to avoid serious injury or death. Also pay attention to
all relevant information in the vehicle manual during intallation and use.
IF YOU DO NOT UNDERSTAND ANY PART OF THESE INSTRUCTIONS, OR NEED CLARIFICATION
OF ANY INSTRUCTION, DO NOT ATTEMT TO MOUNT THIS PRODUCT WITHOUT CONTACTING SW-
MOTECH FOR ASSISTANCE.
PREPARATION: Read the mounting instructions carefully and make sure that
all items of the parts list are included.
CAUTION: Make sure that your vehicle is parked safely and cannot fall
over. Turn off the engine and remove the ignition key. Let the engine/exhaust
cool off if necessary. Disconnect the vehicle battery when working on the
electrical system. Use appropriate tools and wear always safety glasses and
hand protection. Have another person help you.
MOUNTING: All parts and connections removed from the vehicle must be
reinstalled in accordance with the vehicle manufacturer specifications or
replaced by parts and hardware delivered by SW-MOTECH.
WARNING: Secure all threads, unless otherwise specified, with mediumstrong
strength liquid thread locker. Torque specifications undefined by SW-MOTECH
must be obtained from the vehicle manufacturer or by a certified motorcycle
workshop!
FUNCTION CHECK: After installation also make sure that no moving parts
are obstructed, and function of the vehicle is not hindered in any way. Cables
and hoses must not rub and/or be pinched.
WARNING: Before starting to ride, perform a comprehensive check of all
functions. After the first 50 km and then at regular intervals, check the
tightening torque of all connections and the proper fit of the product.
Installed accessories can change driving behavior/stability of the vehicle.
PARTS LIST
| Step | No. | Item No. / Description 0 | Part | Quntity b | Nil ‘ rn 4 |
|---|---|---|---|---|---|
| 2 | (1) | KFT.08.922.001L / R | Mounting Tab; left/right | 2/2 | |
| (2) | M8 x 30; DIN 912 | Hexagon Socket Screw; black | 2 /2 | 18 | |
| (3) | M8 x 40; DIN 912 | Hexagon Socket Screw; black | 2 /2 | 18 | |
| (4) | 0 8,4; DIN 125 | Washer; black | 4 /6 | ||
| (5) | KFT.08.722.002 | Stepped Spacer; height 5 mm | 2 /2 | ||
| (6) | KFT.08.722.003 | Stepped Spacer; height 13 mm | 2 /2 | ||
| 3 | (7) | KFT.08.922.002L / R | Mounting Tab; left / right | 2 /2 | |
| (8) | M6 x 18; ISO 7380 | Lenshead Screw; black | 4 /4 | 10 | |
| (9) | M6; DIN 6927 | Lock Nut with Flange; black | 4 /6 | ||
| 4 | (101 | SBL.00.051.009 | Clamp | 2/2 | |
| (11) | SBL.00.051.008 | Clamp; backpart | 2/2 | ||
| (12) | SST.0740.0260.0020 | Protection Strip; length 74 mm | 2 /2 | ||
| (13) | M6 x 20; DIN 912 | Hexagon Socket Screw; black | 2 /2 | 8 | |
| 5 | (14) | M8 x 16; DIN 912 | Hexagon Socket Screw | 2 /2 | 18 |
| 1151 | o 8,4; DIN 125 | Washer; black | 2 /6 |
Note: # All measurements in millimeters. ® The second number indicates
the total quantity of the part in the delivery.
© No torque specifications: Use the torque defined by vehicle manufacturer!
The standard torque in this table can be used as long as it is within the
vehicle manufacturer’s specifications.
PARTS LIST
| Step | No. | Item No. / Description 0 | Part | Quantity o | N.M |
|---|---|---|---|---|---|
| 6 | (16) | KFT.08.922.003 | Relocation Plate | 1 /1 | |
| (17) | 146 x 55; ISO 7380 | Lenshead Screw; black | 1 /1 | 8 | |
| (18) | M6 x 35; ISO 7380 | Lenshead Screw; black | 2 /2 | 8 | |
| (19) | 016/o 6,4/h 6 | Spacer | 2/2 | ||
| (20) | M6; DIN 6927 | Lock Nut with Flange; black | 2 /6 | ||
| 7 | (21) | KFT.22.892.004 | Crossbar | 1 n | |
| (22) | M6 x 20; DIN 933 | Hexagon Screw | 2 /2 | 6 | |
| (23) | ei 64; DIN 9021 | Washer | 2 /2 | ||
| 8 (24) | KFT.08.922.971.01 / 972.01 | Side Carrier; Left / right | 2 /2 | ||
| (25) | SV.ST.095.501.LK.02 | Quick Fastener with Lock Washer | 8 /8 |
Note: # All measurements in millimeters. ® The second number indicates
the total quantity of the part in the delivery.
© No torque specifications: Use the torque defined by vehicle manufacturer!
The standard torque in this table can be used as long as it is within the
vehicle manufacturer’s specifications.
MOUNTING = READ AND SAVE THESE MOUNTING INSTRUCTIONS
WARNING: Always wear eye and hand protection!
WARNING: Always use appropriate tools!
Remove the seatbench as well as the shown screws from the vehicle.
Attach the mounting tabs on both sides to the passenger grips.
WARNING: Use liquid thread locker!
Do not fully tighten the screws yet.
Remove the heel guards on both sides of the vehicle and reattach them with the
mounting tabs (7] to the footrest mounts.
Do not fully tighten the screws yet.
Clean the surfaces on the inner sides of the clamps (10) and (11) thoroughly
from grease and dirt residue.
Cut the protection strips (12) in half and affix them on the clamps. Attach
the clamps onto the vehicles’ frame.
WARNING: Use liquid thread locker!
Do not fully tighten the screws yet.
Attach the mounting tabs (7) on both sides of the vehicle to the clamps (10).
WARNING: Use liquid thread locker!
Do not fully tighten the screws yet.
Remove the original mounting plate and the screws of the shock absorber
adjuster.
Attach the shock absorber adjuster with the relocation plate (16) to the
vehicle.
WARNING: Use liquid thread locker!
Tighten the screw (17) and (18) as specified.
Remove the license plate holder (Orig.) from the vehicle and reattach it
together with the cross bar (21) to the vehicle.
WARNING: Use liquid thread locker!
Do not fully tighten the screws yet.
Use the quick fasteners (25) to connect the side carriers (24) to the mounting
tabs (1) and (7), as well as the crossbar (21).
Secure the quick fasteners with the lock washers.
Once all parts are positioned without excess tension, tighten the screws as
specified.
Finally reattach the seatbench.
NOTICE: The Anti-Theft Device is sold seperately.
PRODUCT SPECIFIC INFORMATION
| Maximum Load | Maximum Speed |
|---|---|
| 12.5 KG (27.5 tbs} /side | 130 km/h (80 mph) |
WARNING: The indicated maximum load is inclusive the weight of
case/luggage and adapter kit. The maximum vehicle load specified by the
manufacturer must not be exceeded!
NOTICE: The side carriers are designed exclusively for the use of SW-
MOTECH Adapter Kits.
NOTICE: Dismount the side carriers when travelling without cases/luggage.
Always use the side carriers in pairs.
WARNING: Make sure that after attaching the luggage to the vehicle it is
NOT in the exhaust flow! Dangers of burns!
NOTICE: Observe the country-specific regulations concerning vehicle
registration/operation as well as TUV regulations if applicable. If required,
register installed parts in the vehicle documents through an appropriate
inspection authority.
Adapter kit for PRO side carrier – AERO ABS
Thank you for choosing this premium product from SW-MOTECH.
Please visit our webshop for additional information, such as application
charts and PDF mounting instructions. Any other documents that may be required
(e.g. ABE certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical
understanding! For your own safety SW-MOTECH recommends having installation
and/or servicing carried out by a specialist workshop! SW-MOTECH assumes ne
liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay
attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver! These
mounting instructions are written based on our current state of knowledge.
Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting.
Compatibility with original accessory parts or other manufacturers’ accessory
parts is not guaranteed. Furthermore, BEFORE installing this product, make
sure that all moving parts (e.g. the chain) are in the original state of
maintenance. Installed accessories can change the driving behaviour and/or
stability of your vehicle.
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle
registration/operation as well as TUV regulations if applicable. If required,
register installed parts in the vehicle documents through an appropriate
inspection authority.
PREPARATION: Read the mounting instructions carefully and make sure that
all items of the parts list are included. Make sure that your vehicle is
parked safely and cannot fall over. Turn off the engine and remove the
ignition key. Let the motor/exhaust cool off if necessary. Disconnect the
vehicle battery when working on the electrical system. Use appropriate tools.
Have another person to help you.
MOUNTING: All parts and connections removed from the vehicle must be
reinstalled in accordance with the vehicle manufacturers’ specifications or
replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise
specified, with medium-strength liquid thread locker. Torque specifications
undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a
specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and
connections previously removed are properly replaced. Also make sure that no
moving parts are obstructed and no function of the vehicle is hindered in any
way. Cables and hoses must not rub and/or be pinched. Before starting to ride,
perform a comprehensive check of all functions. After the first 50 km and then
at regular intervals, check the tightening torque of all screw connections and
the proper fit of the product.
PARTS LIST
| Step | No. | Item No. / Description “ | Part | Quantity** | N.m *** |
|---|---|---|---|---|---|
| (1) | BC.HTA.00.675.013 | Lock Bolt | 2 /2 | ||
| (2) | M6 x 20; DIN 6912 | Hexagon Socket Screw, short head | 2 /2 | 9 | |
| (3) | KFT.00.152.071 | Guide Bolt | 6 /6 | ||
| (4) | M6 x 20; DIN 7991 | Countersunk Screw | 6 /6 | 9 | |
| (5) | M6; DIN 6927 | Lock Nut with Range; black | 8/8 |
- All measurements in millimeters. . ** The second number indicates the total quantity of the part in the delivery.
*** No torque specifications: Use the torque defined by vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.
MOUNTING
NOTE: The illustration shows the mounting to the right PRO side carrier.
Mount the parts to the left PRO side carrier in the same way as to the right
PRO side carrier.
Attach the shown parts to your PRO side carriers (sold separately).
Tighten the screws as specified in the parts list.
AERO ABS side case set
Thank you for choosing this premium product from SW-MOTECH. Please visit our
webshop for additional information, such as application charts and PDF
mounting instructions. Any other documents that may be required (e.g. ABE
certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical
understanding! For your own safety SW-MOTECH recommends having installation
and/or servicing carried out by a specialist workshop!
SW-MOTECH assumes ne liability for damage caused by improper installation
and/or maintenance work! Carefully follow all the directions given in the
mounting instructions and pay attention to all relevant information in the
vehicle manual during assembly. Nonconformance can lead to vehicle damage or
even endanger the driver!
These mounting instructions are written based on our current state of
knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting.
Compatibility with original accessory parts or other manufacturers’ accessory
parts is not guaranteed. Furthermore, BEFORE installing this product, make
sure that all moving parts (e.g. the chain) are in the original state of
maintenance.
Installed accessories can change the driving behaviour and/or stability of
your vehicle.
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration
/operation as well as TUV regulations if applicable. If required, register
installed parts in the vehicle documents through an appropriate inspection
authority.
PREPARATION: Read the mounting instructions carefully and make sure that
all items of the parts list are included. Make sure that your vehicle is
parked safely and cannot fall over. Turn off the engine and remove the
ignition key. Let the motor / exhaust cool off if necessary. Disconnect the
vehicle battery when working on the electrical system. Use appropriate tools.
Have another person to help you.
FUNCTION CHECK: This is a universal product. For this reason make sure
BEFORE the first use, that the product can be fixed properly and used without
problems with your vehicle type. After fixation also make sure that no moving
parts are obstructed and the function of the vehicle is not hindered in any
way. Lamps as taillight and turn signals must not be limited in their
function. Cables and hoses must not rub and/or be pinched. Before starting to
ride, perform a comprehensive check of all functions.
PRODUCT SPECIFIC INFORMATION
ATTENTION: Riding with this product may affect the motorcycles driving
and braking performance!
ATTENTION: Depending on the location of fixation, cornering and ground
clearance can be reduced by using this product!
ATTENTION: Before riding and at each stop (every 200 km] check proper
fixation of the product!
| Maximum Load | Maximum Speed |
|---|---|
| 10 KG (22 lbs) per case | 130 km/h (80 mph) |
ATTENTION
NOT FOR OFFROAD-USE!
PARTS LIST
| Step | No. | Item No./Description | Part | Quantity** | N.m*** |
|---|---|---|---|---|---|
| 1 | (1) | BC.HTA.00.675.901 / 902.01 | AERO ABS Side Case; left / right | 2 /2 | |
| 4 | (21 | BC.LOC.00.001.10200/B | Lock for Motorcycle Luggage | 2 /2 | |
| (31 | BC.ZUB.00.104.30000 | Waterproof Inner Bag | 2 /2 |
- All measurements in millimeters. – ** The second number indicates the total quantity of the part in the delivery.
*** No torque specifications: Use the torque defined by vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.
CARE
Care
To clean the side cases, use warm, soapy water and a soft, clean cloth. Rinse
with clean water. Do NOT use strong cleaning agents, rough cleaning tools or
high pressure washer!
Clean the side cases after riding in salty conditions, to avoid damage from
salt.
Hard to open zippers can be loosened with a small amount of talcum powder.
ATTENTION: Surface materials can experience color changes or fading when
exposed to direct sunlight for extended periods of time and by environmental
factors (e.g., SMOG, acid rain, etc.)! SW-MOTECH assumes no liability for
this.
MOUNTING
Step [1]: Place the four locking openings of the side case (1] onto the
guide bolts of the mounted SW-MOTECH side carrier.
Step [2]: Press the side case slightly downward, until it properly rests
on the side carrier.
ATTENTION: Make sure that all four guide bolts engage at the same time!
Pay attention to the clearly audible snap sound of the locking mechanism and
that the red marking under the slider is not visible!
To release press the slider downward.
ATTENTION: All components of the side case must not contact any hot or
moving parts of the vehicle! All parts should also remain 5 cm away from hot
parts of the vehicle and remain clear of the exhaust stream! After mounting,
make sure there are no clearance issues while the suspension is both
compressed and extended.
Step [3]: To protect the mounted side case against theft, open it [1].
Then press the locking button and turn it according to the arrow mark until
the locking button engages.
Step [4]: Then lock the closed zipper with the included lock [2]. We
recommend leaving the locking button in the closed position during the ride.
Use the included waterproof inner bag (3) to protect your luggage from moisture.
For an easier loading of the side case (1), open the buckles and hook and loop fasteners of the opening reductions, as shown in the drawing.
ATTENTION: Make sure weight is evenly distributed between the left and
right side if you want to use both side cases! Make sure that the loading is
secured against shifting during the ride!
ATTENTION: Never store pointy or sharp-edged objects, which could cause
injury to persons or damage to the vehicle/side case!
Anti-theft protection for
PRO side carrier
Anti-theft protection for PRO side carrier
Each of this pair of lockable side carrier fasteners can be used to replace a standard fastener on a PRO side carrier in order to provide theft protection. The set includes two matched keys.
Attention: To maintain Locks use graphite powder only.
SW-MOTECH GmbH & Co. KG
Ernteweg 8/10 – 35282 Rauschenberg – Germany
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