SW-MOTECH DL650 Rackpack set for Suzuki Instruction Manual

SW-MOTECH DL650 Rackpack set for Suzuki

mounting instructions

• GPT.05.758.30000
• GPT.05.758.19000/B
• GPT.00.152.35500/B
• BC.HTA.00.305.30000

MOUNTING INSTRUCTIONS

ADVENTURE-RACK
Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Installation and/or maintenance of this product require good technical understanding! For your own safety, SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist. This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behavior and/or stability of your vehicle.

GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/ operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.

PREPARATION
Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.

MOUNTING
All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturer · specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with a medium-strength liquid thread locker. torque specifications undefined by SW- MOTE CH must be obtained from the vehicle manufacturer or by a specialist workshop!

FUNCTION CHECK
After installation makes sure that all parts and connections previously removed are properly replaced. Also, make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

PRODUCT SPECIFIC INFORMATION

ATTENTION
The indicated maximum load is inclusive of the weight of the top case/luggage and adapter kit! The maximum vehicle load specified by the manufacturer must not be exceeded!

SW-MOTECH GmbH & Co. KG
Entered 8/10 35282 Rauschenberg Germany Tel./ phone+ 49 (0)6425 / 8168 – 050 Fax / fax+ 49 (0)6425 / 8168 – 10 info@sw-motech.com www.sw-motech.com

**PARTS LIST

**

All measurements are in millimeters.  The second number indicates the total quantity standard of the torque part in this table delivery. can be  No used as torque long as it specifications: is within the Use the vehicle torque defined manufacturers by vehicle specifications. manufacturer specifications.

MOUNTING

Remove the seat and the rubber cover of the luggage carrier. Loosen the marked screws and remove the luggage carrier from the vehicle.

NOTE
Choose the marked front or rear mounting position according to your preferences. Attach the luggage rack [5) with the mounting bracket (1) to the luggage carrier, as shown in the drawing.

ATTENTION
Use liquid thread locker! Tighten the screws as specified in the parts list. Finally, reattach the luggage carrier to the vehicle.

MOUNTING INSTRUCTIONS

Extension for ADVENTURE-RACK
Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Installation and/or maintenance of this product require good technical understanding! For your own safety, SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist. This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behavior and/or stability of your vehicle.

GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/ operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.

PREPARATION
Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.

MOUNTING
All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturer · specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with a medium-strength liquid thread locker. Torque specifications undefined by SW- MOTE CH must be obtained from the vehicle manufacturer or by a specialist workshop!

FUNCTION CHECK
After installation makes sure that all parts and connections previously removed are properly replaced. Also, make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

PARTS LIST

All measurements in millimeters. The second number indicates the total quantity of the part in the delivery. No torque specifications: Use the torque defined by vehicle manufacturers! The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.

MOUNTING

ADVENTURE RACK
Attach the shown parts to your ADVENTURE RACK [sold separa­tely].

ATTENTION
Use liquid thread locker! Tighten the screws as specified in the parts list.

Adapter plate for STREET-RACK
Attach the shown parts to your adapter plate for STREET-RACK [sold separately]. Tighten the screws as specified in the parts list.

MOUNTING INSTRUCTIONS

PRO Rackpack tail bag
Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Installation and/or maintenance of this product require good technical understanding! For your own safety, SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work! Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist. This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers” accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behavior and/or stability of your vehicle.

GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/ operation as well as TOV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.

PREPARATION
Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.

FUNCTION CHECK
This is a universal product. For this reason make sure BEFORE the first use, that the product can be fixed properly and used without problems with your vehicle type. After fixation also make sure that no moving parts are obstructed and the function of the vehicle is not hindered in any way. Lamps as taillights and turn signals must not be limited in their function. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. All components of the product must not contact any hot or moving parts of the vehicle. All parts should also remain 5 cm away from hot parts of the vehicle and remain clear of the exhaust stream. For this reason, compress the suspension fully several times with your vehicle stationary.

ATTENTION
Before riding and at each stop (every 200 km) check the proper fixation of the product!

PRODUCT SPECIFIC INFORMATION

ATTENTION
Riding with this product may affect motorcycle driving and braking performance! Cornering and ground clearance can be reduced by using this product!

ATTENTION
Modifications will void any warranty.

PARTS LIST

Note
All measurements are in millimeters. The second number indicates the total quantity of the part in the delivery. No torque specifications: Use the torque defined by the vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer s specifications.

FASTENING

FIXED ON THE LUGGAGE RACK EXTENSION

• Step [1]
  Loop two loop straps 14) together.

• Step [2]
  Guide the loop straps 14) through the shown openings of the example luggage rack extension.

• Step [3]
  Hook the cam-hooks of the loop straps 14) onto the □-rings of the tail bag 11).

• Step [4]
  Pull the loop straps 14) on all four cam-hooks tight.

• Step [5]
  Roll up the excess lengths of the loop straps 14) …

• Step [6]

• and fix it with the velcro straps.

FASTENING TO THE LUGGAGE RACK
Step [1]
Loop the velcro straps 16) and 17) onto the loop at the bottom of the tail bag 11). Make sure that the loop and hook sides can be easily attached.
Place the tail bag 11 I on the luggage rack.

Step [2]
Fasten the tail bag 11 I to your luggage rack with the velcro straps 16) and 171. Make sure that the tail bag 11 I is fastened in such a way that it cannot slip while driving.

OPTIONAL
The velcro strap sewn on the front can be looped around the backrest to provide additional support.

FASTENING

UNIVERSAL FASTENING
Steps [1] & [2]
Cover the contact surfaces of the tail bag [1) with the protection foil [5). Clean the surface before applying the protection foil.

Step [3] Place the tail bag [1) on the rear of the vehicle.

Step [4]
Entangle the loop straps [4) to FOUR suitable and loadable fastening points to the vehicle, as shown in the example illustrations [Al to [Cl [e.g. vehicles frame, footrest mounts, luggage hook etc.).

ATTENTION
The fastening points must be chosen so that the tail bag (1) is secured against slipping! To do this, tension the tail bag (1) to the front at the two front fastening points and to the rear at the two rear fastening points!

FASTENING

Step [5]
Hook the cam-hooks of the FOUR loop straps 14] onto the -rings of the tail bag 11].

Step [6]
Pull the loop straps 14] on tail bag 11 I is centered and securely  Example vehicle is shown. fastened to the vehicle.

Step [7]
Roll up the excess lengths of the loop straps 14] …

Step [8]
and fix it with the velcro straps.

ATTENTION
All components of the tail bag must not contact any hot or moving parts of the vehicle. All parts should also remain 5 cm away from hot parts of the vehicle and remain clear of the exhaust stream.

ALL FASTENING POSSIBILITIES

ATTENTION
Before riding and at each stop (every 200 km) check the proper fixation of the tail bag (1]!

LOADING AND CARE

ATTENTION
Always use the included waterproof inner bag (2) to protect your luggage from moisture! Fasten the waterproof inner bag (21o the velcro patch on the inside. Additionally, protect sensitive luggage (e.g., electronic equipment) from moisture with a plastic bag.

LOADING
Never store pointy or sharp-edged objects, which could cause injury to persons or damage to the vehicle/product! ONLY loop assigned SW-MOTECH products to the MOLLE attachment!

CARE
For cleaning use ONLY a soft textile brush, cloth, or sponge and warm soapy water! Rinse with clean water. Do NOT use strong cleaning agents, rough cleaning tools or high pressure washer! Clean the product after riding in salty conditions, to avoid damage from salt.

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