SW-MOTECH DL650 Rackpack set for Suzuki Instruction Manual
- October 27, 2023
- SW-MOTECH
Table of Contents
SW-MOTECH DL650 Rackpack set for Suzuki
mounting instructions
- GPT.05.758.30000
- GPT.05.758.19000/B
- GPT.00.152.35500/B
- BC.HTA.00.305.30000
MOUNTING INSTRUCTIONS
ADVENTURE-RACK
Thank you for choosing this premium product from SW-MOTECH. Please visit
our webshop for additional information, such as application charts and PDF
mounting instructions. Any other documents that may be required (e.g. ABE
certifications), are also available for download at our webshop. Installation
and/or maintenance of this product require good technical understanding! For
your own safety, SW-MOTECH recommends having installation and/or servicing
carried out by a specialist workshop! SW-MOTECH assumes no liability for
damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay
attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver! These
mounting instructions are written based on our current state of knowledge.
Legal requirements for accuracy do not exist. This product was developed for
vehicles in their factory setting. Compatibility with original accessory parts
or other manufacturers’ accessory parts is not guaranteed. Furthermore, BEFORE
installing this product, make sure that all moving parts (e.g. the chain) are
in the original state of maintenance. Installed accessories can change the
driving behavior and/or stability of your vehicle.
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/
operation as well as TUV regulations if applicable. If required, register
installed parts in the vehicle documents through an appropriate inspection
authority.
PREPARATION
Read the mounting instructions carefully and make sure that all items of the
parts list are included. Make sure that your vehicle is parked safely and
cannot fall over. Turn off the engine and remove the ignition key. Let the
motor/exhaust cool off if necessary. Disconnect the vehicle battery when
working on the electrical system. Use appropriate tools. Have another person
to help you.
MOUNTING
All parts and connections removed from the vehicle must be reinstalled in
accordance with the vehicle manufacturer · specifications or replaced by parts
delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with a
medium-strength liquid thread locker. torque specifications undefined by SW-
MOTE CH must be obtained from the vehicle manufacturer or by a specialist
workshop!
FUNCTION CHECK
After installation makes sure that all parts and connections previously
removed are properly replaced. Also, make sure that no moving parts are
obstructed and no function of the vehicle is hindered in any way. Cables and
hoses must not rub and/or be pinched. Before starting to ride, perform a
comprehensive check of all functions. After the first 50 km and then at
regular intervals, check the tightening torque of all screw connections and
the proper fit of the product.
PRODUCT SPECIFIC INFORMATION
ATTENTION
The indicated maximum load is inclusive of the weight of the top case/luggage
and adapter kit! The maximum vehicle load specified by the manufacturer must
not be exceeded!
SW-MOTECH GmbH & Co. KG
Entered 8/10 35282 Rauschenberg Germany Tel./ phone+ 49 (0)6425 / 8168 – 050
Fax / fax+ 49 (0)6425 / 8168 – 10 [email protected]
www.sw-motech.com
**PARTS LIST
**
All measurements are in millimeters. The second number indicates the total quantity standard of the torque part in this table delivery. can be No used as torque long as it specifications: is within the Use the vehicle torque defined manufacturers by vehicle specifications. manufacturer specifications.
MOUNTING
Remove the seat and the rubber cover of the luggage carrier. Loosen the marked
screws and remove the luggage carrier from the vehicle.
NOTE
Choose the marked front or rear mounting position according to your
preferences. Attach the luggage rack [5) with the mounting bracket (1) to the
luggage carrier, as shown in the drawing.
ATTENTION
Use liquid thread locker! Tighten the screws as specified in the parts list.
Finally, reattach the luggage carrier to the vehicle.
MOUNTING INSTRUCTIONS
Extension for ADVENTURE-RACK
Thank you for choosing this premium product from SW-MOTECH. Please visit
our webshop for additional information, such as application charts and PDF
mounting instructions. Any other documents that may be required (e.g. ABE
certifications), are also available for download at our webshop. Installation
and/or maintenance of this product require good technical understanding! For
your own safety, SW-MOTECH recommends having installation and/or servicing
carried out by a specialist workshop! SW-MOTECH assumes no liability for
damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay
attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver! These
mounting instructions are written based on our current state of knowledge.
Legal requirements for accuracy do not exist. This product was developed for
vehicles in their factory setting. Compatibility with original accessory parts
or other manufacturers’ accessory parts is not guaranteed. Furthermore, BEFORE
installing this product, make sure that all moving parts (e.g. the chain) are
in the original state of maintenance. Installed accessories can change the
driving behavior and/or stability of your vehicle.
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/
operation as well as TUV regulations if applicable. If required, register
installed parts in the vehicle documents through an appropriate inspection
authority.
PREPARATION
Read the mounting instructions carefully and make sure that all items of the
parts list are included. Make sure that your vehicle is parked safely and
cannot fall over. Turn off the engine and remove the ignition key. Let the
motor/exhaust cool off if necessary. Disconnect the vehicle battery when
working on the electrical system. Use appropriate tools. Have another person
to help you.
MOUNTING
All parts and connections removed from the vehicle must be reinstalled in
accordance with the vehicle manufacturer · specifications or replaced by parts
delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with a
medium-strength liquid thread locker. Torque specifications undefined by SW-
MOTE CH must be obtained from the vehicle manufacturer or by a specialist
workshop!
FUNCTION CHECK
After installation makes sure that all parts and connections previously
removed are properly replaced. Also, make sure that no moving parts are
obstructed and no function of the vehicle is hindered in any way. Cables and
hoses must not rub and/or be pinched. Before starting to ride, perform a
comprehensive check of all functions. After the first 50 km and then at
regular intervals, check the tightening torque of all screw connections and
the proper fit of the product.
PARTS LIST
All measurements in millimeters. The second number indicates the total quantity of the part in the delivery. No torque specifications: Use the torque defined by vehicle manufacturers! The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.
MOUNTING
ADVENTURE RACK
Attach the shown parts to your ADVENTURE RACK [sold separately].
ATTENTION
Use liquid thread locker! Tighten the screws as specified in the parts list.
Adapter plate for STREET-RACK
Attach the shown parts to your adapter plate for STREET-RACK [sold
separately]. Tighten the screws as specified in the parts list.
MOUNTING INSTRUCTIONS
PRO Rackpack tail bag
Thank you for choosing this premium product from SW-MOTECH. Please visit
our webshop for additional information, such as application charts and PDF
mounting instructions. Any other documents that may be required (e.g. ABE
certifications), are also available for download at our webshop. Installation
and/or maintenance of this product require good technical understanding! For
your own safety, SW-MOTECH recommends having installation and/or servicing
carried out by a specialist workshop! SW-MOTECH assumes no liability for
damage caused by improper installation and/or maintenance work! Carefully
follow all the directions given in the mounting instructions and pay attention
to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver! These
mounting instructions are written based on our current state of knowledge.
Legal requirements for accuracy do not exist. This product was developed for
vehicles in their factory setting. Compatibility with original accessory parts
or other manufacturers” accessory parts is not guaranteed. Furthermore, BEFORE
installing this product, make sure that all moving parts (e.g. the chain) are
in the original state of maintenance. Installed accessories can change the
driving behavior and/or stability of your vehicle.
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/
operation as well as TOV regulations if applicable. If required, register
installed parts in the vehicle documents through an appropriate inspection
authority.
PREPARATION
Read the mounting instructions carefully and make sure that all items of the
parts list are included. Make sure that your vehicle is parked safely and
cannot fall over. Turn off the engine and remove the ignition key. Let the
motor/exhaust cool off if necessary. Disconnect the vehicle battery when
working on the electrical system. Use appropriate tools. Have another person
to help you.
FUNCTION CHECK
This is a universal product. For this reason make sure BEFORE the first use,
that the product can be fixed properly and used without problems with your
vehicle type. After fixation also make sure that no moving parts are
obstructed and the function of the vehicle is not hindered in any way. Lamps
as taillights and turn signals must not be limited in their function. Cables
and hoses must not rub and/or be pinched. Before starting to ride, perform a
comprehensive check of all functions. All components of the product must not
contact any hot or moving parts of the vehicle. All parts should also remain 5
cm away from hot parts of the vehicle and remain clear of the exhaust stream.
For this reason, compress the suspension fully several times with your vehicle
stationary.
ATTENTION
Before riding and at each stop (every 200 km) check the proper fixation of the
product!
PRODUCT SPECIFIC INFORMATION
ATTENTION
Riding with this product may affect motorcycle driving and braking
performance! Cornering and ground clearance can be reduced by using this
product!
ATTENTION
Modifications will void any warranty.
PARTS LIST
Note
All measurements are in millimeters. The second number indicates the total
quantity of the part in the delivery. No torque specifications: Use the torque
defined by the vehicle manufacturer! The standard torque in this table can be
used as long as it is within the vehicle manufacturer s specifications.
FASTENING
FIXED ON THE LUGGAGE RACK EXTENSION
-
Step [1]
Loop two loop straps 14) together. -
Step [2]
Guide the loop straps 14) through the shown openings of the example luggage rack extension. -
Step [3]
Hook the cam-hooks of the loop straps 14) onto the □-rings of the tail bag 11). -
Step [4]
Pull the loop straps 14) on all four cam-hooks tight. -
Step [5]
Roll up the excess lengths of the loop straps 14) … -
Step [6]
-
and fix it with the velcro straps.
FASTENING TO THE LUGGAGE RACK
Step [1]
Loop the velcro straps 16) and 17) onto the loop at the bottom of the tail bag
11). Make sure that the loop and hook sides can be easily attached.
Place the tail bag 11 I on the luggage rack.
Step [2]
Fasten the tail bag 11 I to your luggage rack with the velcro straps 16) and
171. Make sure that the tail bag 11 I is fastened in such a way that it cannot
slip while driving.
OPTIONAL
The velcro strap sewn on the front can be looped around the backrest to
provide additional support.
FASTENING
UNIVERSAL FASTENING
Steps [1] & [2]
Cover the contact surfaces of the tail bag [1) with the protection foil [5).
Clean the surface before applying the protection foil.
Step [3] Place the tail bag [1) on the rear of the vehicle.
Step [4]
Entangle the loop straps [4) to FOUR suitable and loadable fastening points to
the vehicle, as shown in the example illustrations [Al to [Cl [e.g. vehicles
frame, footrest mounts, luggage hook etc.).
ATTENTION
The fastening points must be chosen so that the tail bag (1) is secured
against slipping! To do this, tension the tail bag (1) to the front at the two
front fastening points and to the rear at the two rear fastening points!
FASTENING
Step [5]
Hook the cam-hooks of the FOUR loop straps 14] onto the -rings of the tail bag
11].
Step [6]
Pull the loop straps 14] on tail bag 11 I is centered and securely Example
vehicle is shown. fastened to the vehicle.
Step [7]
Roll up the excess lengths of the loop straps 14] …
Step [8]
and fix it with the velcro straps.
ATTENTION
All components of the tail bag must not contact any hot or moving parts of
the vehicle. All parts should also remain 5 cm away from hot parts of the
vehicle and remain clear of the exhaust stream.
ALL FASTENING POSSIBILITIES
ATTENTION
Before riding and at each stop (every 200 km) check the proper fixation of the
tail bag (1]!
LOADING AND CARE
ATTENTION
Always use the included waterproof inner bag (2) to protect your luggage from
moisture! Fasten the waterproof inner bag (21o the velcro patch on the inside.
Additionally, protect sensitive luggage (e.g., electronic equipment) from
moisture with a plastic bag.
LOADING
Never store pointy or sharp-edged objects, which could cause injury to persons
or damage to the vehicle/product! ONLY loop assigned SW-MOTECH products to the
MOLLE attachment!
CARE
For cleaning use ONLY a soft textile brush, cloth, or sponge and warm soapy
water! Rinse with clean water. Do NOT use strong cleaning agents, rough
cleaning tools or high pressure washer! Clean the product after riding in
salty conditions, to avoid damage from salt.