SW-MOTECH KFT.06.145.70001/B Case Motocard Installation Guide

ANBAUANLEITUNG
mounting instructions
KFT.06.145.70001/B beinhaltet
KFT.06.145.30000/B
KFT.00.152.35100
ALK.00.733.11000L/B
ALK.00.733.10000R/B
QLS.00.095.15100

MOUNTING INSTRUCTIONS

PRO side carriers

Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop!
SW-MOTECH assumes ne liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist. This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance.
Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION

Observe the country-specific regulations concerning vehicle registration/operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.
MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers’ specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker. Torque specifications undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

PRODUCT SPECIFIC INFORMATION

ATTENTION: The indicated maximum load is inclusive the weight of case/luggage and adapter kit The maximum vehicle load specified by the manufacturer must not be exceeded!
The side carriers are designed exclusively for the use of SW-MOTECH Adapter Kits.
Dismount the side carriers when travelling without cases/luggage. Always use the side carriers in pairs.
ATTENTION: Make sure that after attaching the luggage to the vehicle it is NOT in the exhaust flow! Dangers of burns!

PARTS LIST

• All measurements in millimeters.
  – ** The second number indicates the total quantity of the part in the delivery.
  *** No torque specifications: Use the torque defined by vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.

MOUNTING

Remove the screws from the passenger grips, if mounted.
Attach the mounting brackets with the shown original parts (Orig.) on both sides of the vehicle, as shown in the drawing.
ATTENTION: Use liquid thread locker!
Do not fully tighten the screws yet.

Attach the mounting brackets (6) on both sides of the vehicle behind the passenger footrests, as shown in the detail drawing.
ATTENTION: Use liquid thread locker for screws (9)!
Do not fully tighten the screws yet.

Drill two holes with a diameter of 6,5 mm into the mudguard, as shown in the detail drawing.
Attach the crossbar [11] to the mudguard, as shown in the RA drawing.
Do not fully tighten the screws yet.

Use the fasteners (16) to connect the side carriers (15) to the crossbar [11] and mounting tabs [1] and (6). Secure the the fasteners with the lock washers.
Once all the parts are evenly positioned without excess tension, tighten the screws as specified. Tighten the screws (2] with the manufacturers’ specified torque.
NOTE: The Anti-Theft Device is sold separately.

MOUNTING INSTRUCTIONS

Adapter kit for PRO side carrier –
TRAX ADV/ION/EVO

Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop!
SW-MOTECH assumes ne liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver!
These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION

Observe the country-specific regulations concerning vehicle registration/operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.
MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers’ specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker. Torque specifications undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

PARTS LIST

MOUNTING

NOTE: The illustration shows the mounting to the right PRO side carrier. Mount the parts to the left PRO side carrier in the same way as to the right PRO side carrier.
Attach the shown parts to your PRO side carriers [sold separately). Tighten the screws as specified in the parts list.
ATTENTION: To ensure the proper fit of your TRAX ADV / EVO / ION side case, adjust the latch hook (1) over the elongated holes (see detail drawing)! Make sure that the side case’s latch engages properly when mounted!

TRAX ADVENTURE ALU-BOX

 Thank you for choosing this premium product from SW-MOTECH.
  Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. >> www.sw-motech.com
Installation and/or maintenance of this product require good technical understanding. For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop. SW-MOTECH assumes ne liability for damage caused by improper installation and/or maintenance work.
Carefully follow all the directions given in the mounting instructions. Also pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! Please keep the mounting instructions as reference.
This product was developed for vehicles in their original condition. Compatibility with original accessory parts or other manufacturers accessory parts is not guaranteed. Installed accessories can change driving behaviour and/or stability of your vehicle.

PARTS LIST

Page| No.| Item No./ Description| Part| **Quantity ***|
---|---|---|---|---|---
6+7| (1-3)| | TRAX ADV ALU-BOX| 1 /1|
| | | | |
5| (4)| ALK.00.733.041| Snap-Fit| 2 /2|
| (5)| ALK.00.733.040 (L/RI| Lid Limiter| 2 /2|
(6)| ALK.00.733.042| Swivel Part| 2 /2|
(7)| 3 x 14; DIN 7500| Lenshead Screw, self-tapping| 4 /4| 0,5

All measurements in millimeters.
The second number indicates the total quantity of the listed part in the delivery.

www.sw-motech.com
Please visit our webshop for application charts and compatible accessories.
LID AND LOCK CYLINDER SET

Open the lid
(TRAX ADV M / L/ topcase)
1.- Pull the latch of the lid upwards
2.- … and remove it from the latch bar.
3.- Open the lid.

**Insertion of the TraX @ EVO / TRAX ADV lock cylinder set *
(TRAX ADV M / L/ Topcase]**

1. Insert the lock cylinders into the latches.

2. Secure the lock cylinders with the clamping plates.
   ATTENTION: Pay attention to the correct alignment of the clamping plates (as shown in the detail drawings).

3. Insert the keys into the lock cylinders; open or close the lock cylinder as shown in the schematic drawing.

ATTENTION: Use for lubrication graphite powder ONLY!
* Sold separately.
LID LIMITER

Mounting the lid limiters
(TRAX ADV M / L/ top case)

1. Open the lid. Attach the snap-fit (4) with the shown parts at the lid frame.
   Tighten the screws as specified in the parts list.

2. Attach the lid limiters (5) with the shown parts at the case frame.
   NOTE: Pay attention to left-right specifications for the limiters [in driving direction].
   Tighten the screws as specified in the parts list.
   Press the lid limiters onto the snap-fits.

3. Before closing the lid for the first time, the lid limiters must be compressed as shown in the drawing.
   While closing the lid, make sure that the lid limiters are not pinched > between lid and case.

4. To remove the lid from the case {as shown on page 5), remove the lid limiters from the snap-fits first.

QUICK RELEASE FASTENER

Removing the lid
(TRAX ADVENTURE M /L)

1. Press the quick release fastener down until it clicks into place and the button pops out.

2. Then remove the lid from the case.
   NOTE: If you have installed the lid limiters [5], they must be detached before removing the lid {as shown on page 4].

3. Press the button of the quick release fastener to lock the replaced lid in place. Make sure that the quick release fastener snaps above.

Maintenance and cleaning of the quick release fastener (TRAX ADVENTURE M /L)

1. Loosen the six screws on the inner side of the case and remove the quick release fastener.
2. Loosen the screw of the button (fix with thumb and index finger).
3. Loosen the shown clip carefully and…
4. remove the quick release fastener and springs from the mounting plate.
5. Clean the components with clean water and let it air dry.

Reattach all parts in reversed order.
MOUNTING

Attachement of TRAX ADVENTURE ALU-BOX M & L

1. Lead the four openings of the mounting rails onto the locating bolts of the mounted QUICK-LOCK adapter kit.
   Then press the TRAX ADVENTURE ALU-BOX slightly downward, until it properly rests on QUICK-LOCK side carrier.
   ATTENTION: Make sure that all four locating bolts rests on at the same time.

2. Place the latch over the latch hook and…

3. close the latch; check the  proper fit of the TRAX ADVENTURE ALU-BOX on the QUICK-LOCK side carrier.

ATTENTION: Make sure the closed latch is under sufficient tension! If not the latch hook must be readjusted!
ATTENTION: Secure the TRAX ADVENTURE ALU-BOX with the separately available TraX ® EVO /TRAXADVENTURE lock cylinder set at the QUICK-LOCK side carrier before riding!

Attachement of TRAX ADVENTURE ALU-BOX M & L

1. Lead the four openings of the mounting rail onto the locating bolts of the mounted QUICK-LOCK adapter plate / STEEL-RACK adapter kit.
   Then press the TRAX ADVENTURE ALU-BOX slightly forward, until it properly rests on QUICK-LOCK adapter plate / STEEL-RACK adapter kit.
   ATTENTION: Make sure that all four locating bolts rests on at the same time.

2. Place the latch over the latch hook and …

3. close the latch; check the proper fit of the TRAX ADVENTURE ALU-BOX on the QUICK-LOCK Adapter Plate / STEEL-RACK Adapter Kit.

ATTENTION: Make sure the closed latch is under sufficient tension! If not the latch hook must be readjusted!
ATTENTION: Secure the TRAX ADVENTURE ALU-BOX with the  separately available TraX @ EVO / TRAX ADVENTURE lock cylinder set at the QUICK-LOCK adapter plate / STEEL-RACK adapter kit before riding!
MOUNTING INSTRUCTIONS
TRAX lock set with anti-theft protection PRO / EVO
NEVER lubricate lock cylinders Ol schmieren! Verwenden Sie nur __ with oil! Use graphite powder only!

Errors and omissions excepted. Technical and design modifications are subject to change.

SW-MOTECH GmbH & Co. KG 
35282 Rauschenberg
Germany
phone + 49 (0)6425 / 8168 – 050
Fax + 49 (0]6425 / 8168 – 10 Ernteweg 8/10
35282 Rauschenberg
infofasw-motech.com
Germany www.sw-motech.com

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>