SW-MOTECH GPT.05.987.60000/B URBAN ABS topcase system Instruction Manual
- October 27, 2023
- SW-MOTECH
Table of Contents
SW-MOTECH GPT.05.987.60000/B URBAN ABS topcase system
- GPT.01.841.60000/B
- GPT.01.841.16000/B
- BC.HTA.00.677.20000/B
MOUNTING INSTRUCTIONS
STREET-RACK
Thank you for choosing this premium product from SW-MOTECH. Please
carefully read and understand all instructions, safety messages, and warnings
in this mounting instruction prior to installation and use of this product to
avoid injury. This product was developed for vehicles in their factory
setting. Compatibility with original accessory parts or other manufacturers’
accessory parts is not guaranteed. Visit our webshop for additional
information, such as application charts and PDF mounting instructions. Any
other documents that may be required (e.g. ABE certifications), are also
available for download at our webshop. Keep these mounting instructions as a
reference. SW-MOTECH assumes no liability for damage caused by improper
installation and/or maintenance work!
SAFETY ALERT SYMBOL
This safety alert symbol is used throughout these mounting instructions to warn of the possibility of death, bodily injury or other warnings. The words DANGER, WARNING and CAUTION are used with this safety alert symbol to convey important safety messages and information related to the installation and use of this product. These words along with the safety alert symbol mean:
-
DANGER
Indicates a hazardous situation that, if not avoided, will result in death or serious injury! -
WARNING
Indicates a hazardous situation that, if not avoided, could result in death or serious injury! -
CAUTION
Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury! -
NOTICE
Important information, but not death or injury-related (property damage only)! -
WARNING
The installation and/or maintenance of this product requires advanced mechanical skills, the proper tools, and a thorough understanding of tool use and torque specifications. -
For your own safety, SW-MOTECH recommends having installation and/or maintenance carried out by a qualified and certified motorcycle mechanic.
-
WARNING
Should you choose to self-install this product, carefully and completely read all installation and safety instructions before installation and use, and follow all the directions and safety precautions given in the mounting instructions to avoid serious injury or death. Also, pay attention to all relevant information in the vehicle manual during installation and use. IF YOU DO NOT -
UNDERSTAND ANY PART OF THESE INSTRUCTIONS, OR NEED CLARIFICATION OF ANY INSTRUCTION, DO NOT ATTEMPT TO MOUNT THIS PRODUCT WITHOUT CONTACTING SW-MOTECH FOR ASSISTANCE.
PREPARATION
- Read the mounting instructions carefully and make sure that all items on the parts list are included.
CAUTION
Make sure that your vehicle is parked safely and cannot fall over. Turn off
the engine and remove the ignition key. Let the engine/exhaust cool off if
necessary. Disconnect the vehicle battery when working on the electrical
system. Use appropriate tools and wear always safety glasses and hand
protection. Have another person help you.
MOUNTING
All parts and connections removed from the vehicle must be reinstalled in
accordance with the vehicle manufacturer’s specifications or replaced by parts
and hardware delivered by SW-MOTECH.
WARNING
Secure all threads, unless otherwise specified, with a mediumstrong strength
liquid thread locker. Torque specifications undefined by SW-MOTECH must be
obtained from the vehicle manufacturer or by a certified motorcycle workshop!
FUNCTION CHECK
After installation also make sure that no moving parts are obstructed, and the
function of the vehicle is not hindered in any way. Cables and hoses must not
rub and/or be pinched.
WARNING
Before starting to ride, perform a comprehensive check of all functions. After
the first 50 km and then at regular intervals, check the tightening torque of
all connections and the proper fit of the product. Installed accessories can
change the driving behavior/stability of the vehicle.
SW-MOTECH GmbH & Co. KG
Ernteweg 7-10 35282 Rauschenberg Germany Tel. I phone + 49 (0)6425 / 8168 –
050 Fax/ fax+ 49 (0)6425 / 8168 – 10 [email protected]
www.sw-motech.com
PARTS LIST
Note
All measurements in millimeters. ” The second number indicates the total
quantity of the part in the delivery. No torque specifications: Use the torque
defined by the vehicle manufacturer! The standard torque in this table can be
used as long as it is within the vehicle manufacturer s specifications.
MOUNTING
WARNING: Always wear eye and hand protection! Always use appropriate
tools!
Remove the passenger seat from the vehicle.
Then remove on both sides the shown screws and the passenger grip from the vehicle.
- Insert the plastic plugs (2) into the ends of the mounting struts (1). as shown in the detail drawing.
- Clean the marked areas of the mounting struts (1) thoroughly of grease and dirt residues.
- Then affix the rubber stripes (3) to the marked areas of the mounting struts (1).
Errors and omissions excepted. Technical and desi”‘-and modify ic action sare subJ’·ec t t o change..
Attach the mounting struts (1) on both sides to the vehicle.
WARNING: Use liquid thread locker!
Do not fully tighten the screws yet.
NOTICE: If the SW-MOTECH side carrier is mounted at the same time, the parts {4] and {5] are not required. Attach instead the parts of the side carrier.
Attach the spacers (9) with the original screws and washers to the vehicle
(Orig.).
WARNING: Use liquid thread locker!
Tighten the original screws (Orig.) with the manufacturers’ specified torque.
Attach the luggage rack (6) onto the mounting struts (1).
WARNING: Use liquid thread locker!
Once all parts are evenly positioned without excess tension, tighten the
screws (4) and (11) as specified. Tighten the screws (7) with the
manufacturers’ specified torque.
Reattach the passenger seat to the vehicle.
PRODUCT SPECIFIC INFORMATION
WARNING
The indicated maximum load is inclusive of the weight of top case/luggage and
adapter plate! The maximum vehicle load specified by the manufacturer must not
be exceeded!
NOTICE
Observe the country-specific regulations concerning vehicle
registration/operation as well as TUV regulations if applicable. If required,
register installed parts in the vehicle documents through an appropriate
inspection authority.
Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Installation and/or maintenance of this product require good technical understanding! For your own safety, SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work! Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist. This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers” accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behavior and/or stability of your vehicle.
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle
registration/operation as well as TUY regulations if applicable. If required,
register installed parts in the vehicle documents through an appropriate
inspection authority.
PREPARATION
Read the mounting instructions carefully and make sure that all items of the
parts list are included. Make sure that your vehicle is parked safely and
cannot fall over. Turn off the engine and remove the ignition key. Let the
motor/exhaust cool off if necessary. Disconnect the vehicle battery when
working on the electrical system. Use appropriate tools. Have another person
to help you.
FUNCTION CHECK
This is a universal product. For this reason make sure BEFORE the first use,
that the product can be fixed properly and used without problems with your
vehicle type. After fixation also makes sure that no moving parts are
obstructed and the function of the vehicle is not hindered in any way. Lamps
as taillights and turn signals must not be limited in their function. Cables
and hoses must not rub and/or be pinched. Before starting to ride, perform a
comprehensive check of all functions.
PRODUCT SPECIFIC INFORMATION
ATTENTION
Riding with this product may affect motorcycle driving and braking
performance!
ATTENTION
Before riding and at each stop (every 200 km) check the proper fixation of the
product!
PARTS LIST
Note:
All measurements in millimeters. ” The second number indicates the total
quantity of the part in the delivery. No torque specifications: Use the torque
defined by the vehicle manufacturer! The standard torque in this table can be
used as long as it is within the vehicle manufacturer s specifications.
MOUNTING
Page 3 -4:
URBAN ABS top case for STREET-RACK
Step [1]
Open the lid and inner zipper of the top case (1].
Step [2]
Flip up the inner lining.
Step [3]
Attach the locking system (41 under the top case (1]. Pay attention to the
position of the locking lever (closed]. Tighten the screws as specified in the
parts list.
Step [4]
Flip down the inner lining.
Step [5]
Close the inner zipper of the top case I 1).
Step [6]
Turn the locking button of the anti-theft device [8) to the closed position.
Step [7]
Attach the anti-theft device [8) inside the top case [1). Tighten the screws
as specified in the parts list.
MOUNTING TO THE STREET-RACK
Step [8]
Turn the locking button into the open position.
Step [9]
Push the locking lever into the open position.
Step [1 D]
Slide the locking system [4) with the two hooks into the openings of your
STREET-RACK [sold separately).
Step [11]
Press the top case [1) slightly down …
Step [12]
and close the locking lever. Pay attention to the audible snap sound.
Step [13]
Secure the top case via the locking button of the anti-theft device [8)
against theft and check the proper fit on the vehicle.
TIP
We recommend leaving the locking button of the anti-theft device [8) in the
closed position during the ride.
Page 5 – 7: URBAN ABS top case as lashing variation
Step [1]
Open the lid and inner zipper of the top case 111.
Step [2]
Flip up the inner lining.
Step [3]
Attach the foam rubber base 14) under the top case 11]. Tighten the screws as
specified in the parts list.
Step [4]
Flip down the inner lining.
Step [5]
Close the inner zipper of the top case I 1 J.
Step [6]
Attach the cover plate (7) inside the top case (11. Tighten the screws as
specified in the parts list.
FIXATION TO THE VEHICLE
Step [7]
On both sides entangle TWO loop straps (11 I to appropriate and reliable
attachment points in the rear area of the vehicle (e.g. luggage hook etc.I.
Then entangle on both sides TWO loop straps (11 I to appropriate and reliable
attachment points of the vehicle (e.g. vehicle frame, footrest mounts, etc.).
FUNCTION CHECK (MUST BE OBSERVED)
ATTENTION
All loop straps must not contact any hot or moving parts of the vehicle. All
loop straps should also remain 15 cm away from hot parts of the vehicle and
remain clear of the exhaust stream. For this reason, compress the suspension
fully several times with your vehicle stationary.
Step [8]
Attach the hook buckles of the loop straps [11 I on both sides to the marked
loops of the top case [1 I. as shown in the drawing. Tighten all loop straps
until the top case [1) is centered and securely fastened to the vehicle.
Step [9]
Secure the overlength of the loop straps [6) with the rubber loops against
flapping.
Step [10]
Check the proper fit of the top case.
LOADING
ATTENTION
Never store pointy or sharp-edged objects, which could cause injury to persons
or damage to the vehicle/top case. Volume expansion: Open the revolving
zipper. For a tight fit the opening angle can be adjusted via the attached
straps.
CARE
For cleaning use ONLY a soft textile brush, cloth or sponge and warm soapy
water! Rinse with clean water. Do NOT use strong cleaning agents, rough
cleaning tools, or high-pressure washer! Clean the top case after riding in
salty conditions, to avoid damage from salt.