SW-MOTECH KFT.08.990.50000/B TRAX ION case system 45/37 Instruction Manual

October 27, 2023
SW-MOTECH

SW MOTECH logo KFT.08.990.50000/B TRAX ION case system 45/37
Instruction Manual
KFT.08.990.30000/B KFT.00.152.35100
ALK.00.165.10001L/B ALK.00.165.11001R/B
QLS.00.095.15100

MOUNTING INSTRUCTIONS

• READ AND SAVE THESE MOUNTING INSTRUCTIONS
Item No.: KFT.08.990.30000/B
Revision: 00. Datum/ Date: 05 – 2022
PRO side carrier
Thank you for choosing this premium product from SW-MOTECH.
Please carefully read and understand all instructions, safety messages and warnings in this mounting instructions prior to installation and use of this product to avoid injury.
This product was developed for vehicles in their factory setting. Compatibilitywith original accessory parts or other manufacturers’ accessory parts is not guaranteed. Visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Keep these mounting instructions as reference.
SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!

SAFETY ALERT SYMBOL

This safety alert symbol is used throughout these mounting instructions to warn of the possibility of death, bodily injury or other warnings. The words DANGER, WARNING and CAUTION are used with this safety alert symbol to convey important safety messages and information related to the installation and use of this product. These words along with the safety alert symbol mean:
DANGER: Indicates a hazardous situation that, if not avoided, will result in death or serious injury!
WARNING: Indicates a hazardous situation that, if not avoided, could result in death or serious injury!
CAUTION: Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury!
NOTICE: Important information, but not death or injury related [property damage only]!
WARNING: The installation and/or maintenance of this product requires advanced mechanical skills, the proper tools, and a thorough understanding of tool use and torque specifications.
For your own safety, SW-MOTECH recommends having installation and/or maintenance carried out by a qualified and certified motorcycle mechanic.
WARNING: Should you choose to self-install this product, carefully and completely read all intallation and safety instructions before installation and use, and follow all the directions and safety precautions given in the mounting instructions to avoid serious injury or death. Also pay attention to all relevant information in the vehicle manual during intallation and use.
IF YOU DO NOT UNDERSTAND ANY PART OF THESE INSTRUCTIONS, OR NEED CLARIFICATION OF ANY INSTRUCTION, DO NOT ATTEMT TO MOUNT THIS PRODUCT WITHOUT CONTACTING SW- MOTECH FOR ASSISTANCE.
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included.
CAUTION: Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the engine/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools and wear always safety glasses and hand protection. Have another person help you.
MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturer specifications or replaced by parts and hardware delivered by SW-MOTECH.
WARNING: Secure all threads, unless otherwise specified, with medium­ strong strength liquid thread locker. Torque specifications undefined by SW- MOTECH must be obtained from the vehicle manufacturer or by a certified motorcycle workshop!
FUNCTION CHECK: After installation also make sure that no moving parts are obstructed, and function of the vehicle is not hindered in any way. Cables and hoses must not rub and/or be pinched.
WARNING: Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all connections and the proper fit of the product. Installed accessories can change driving behavior/stability of the vehicle.
Packed by:
Date of packaging:

PARTS LIST

READ AND SAVE THESE MOUNTING INS RUCTIONS

No. Item No. / Description 3 Part Quantityb N-mc
(1) KFT.07.592.003 Mounting Tab 4/4
(21 M8 x 90; DIN 7991 Countersunk Screw; black 414 18
(3) KFT.08.990.001 Flanges Spacer; black 4 /4
(4) KFT.06.145.006L / R Mounting Tab; left / right 2 /2
(5) M10 x 30; ISO 7380 Lenshead Screw; black 212 38
(6) 0 10,5; DIN 125 Washer; black 2/2
(7) M10; DIN 6927 Lock Nut with Flange; black 2 /2
(81 KFT.22.892.004 Crossbar 1 /1
(9) M6 x 20; DIN 933 Hexagon Screw 2 /2 9,6
(10) 0 6,4; DIN 9021 Washer 217
(111 KFT.08.990.971.01 / 972.01 Side Carrier; left / right 212
(12) KFT.00.152.SV.8 Quick Fastener Set with Lock Washers 1 /1
Coarse Thread 0 M4 MS M6 M8
--- --- --- --- ---
Steel CL8.8 N-m 2,8 5,5 9,6 23

Note. All measurements in millimeters. The second number indicates the total quantity of the part in the delivery

SW MOTECH KFT 08 990 30000 B Pro Side Carrier Kawasaki Klr 650 - Figure
1

MOUNTING  READ AND SAVE THESE MOUNTING INSTRUCTIONS

SW MOTECH KFT 08 990 30000 B Pro Side Carrier Kawasaki Klr 650 - Figure
2

WARNING: Always wear eye and hand protection!
WARNING: Always use appropriate tools!
Remove on both sides the shown screws and the license plate racket from the vehicle.

SW MOTECH KFT 08 990 30000 B Pro Side Carrier Kawasaki Klr 650 - Figure
3

Attach the mounting tabs [1] and [4] on both sides to the vehicle.
WARNING: Use liquid thread locker (screws (2) only)!
Do not fully tighten the screws yet.
MOUNTING· READ AND SAVE THESE MOUNTING INSTRUCTIONS

SW MOTECH KFT 08 990 30000 B Pro Side Carrier Kawasaki Klr 650 - Figure
4

Attach the crossbar (8] with the original license plate bracket [Orig.] to the mudguard.
WARNING: Use liquid thread locker!
Do not fully tighten the screws yet.

SW MOTECH KFT 08 990 30000 B Pro Side Carrier Kawasaki Klr 650 - Figure
5

Connect the side carriers [11] to the mounting brackets [1] and [4] and the crossbar (8] with the fasteners (12). Secure the the fasteners with the lock washers.
Once all parts are evenly positioned without excess tension, tighten the screws (2), (5) and [9] as specified. / NOTICE: The Anti-Theft Device is sold separately.

PRODUCT SPECIFIC INFORMATION

Maximum Load Maximum Speed
12.5 KG (26.5 Ibs) per case 130 km/h (80 mph)

WARNING: The indicated maximum load is inclusive the weight of case/luggage and adapter kit. The maximum vehicle load specified by the manufacturer must not be exceeded!
NOTICE: The side carriers are designed exclusively for the use of SW- MOTECH Adapter Kits.
NOTICE: Dismount the side carriers when travelling without cases/luggage.
Always use the side carriers in pairs.
WARNING: Make sure that after attaching the luggage to the vehicle it is NOT in the exhaust flow! Dangers of burns!
NOTICE: Observe the country-specific regulations concerning vehicle registration/operation as well as T~V regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.

Adapter kit for PRO side carrier -TRAX ADV/ION/EVO

Thank you for choosing this premium product from SW-MOTECH.
Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE  certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing  carried out by a specialist workshop!
SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver!
These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed.  Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance.
Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle  documents through an appropriate inspection authority.
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot  fall over. Turn off the engine and remove the ignition key.
Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.
MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers· specifications or replaced by parts  delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker.
Torque specifications undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are  obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check  of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

PARTS LIST

Step No. ltem No./Description* Part Quantit** Nm***
1 (1) BC HTA.00.675.901/902.01 AERO ABS Side Case; left / right 2/2
4 (2) BC LOC 00.001.10200/B Lock for Motorcycle Luggage 2/2
(3) BC ZUB.00 104.30000 Waterproof Inner Bag 2/2
8.8 Regelgewinde / Coarse Thread M4 M5 M6
M8 M10 M12
--- --- --- --- --- ---
Stahl FK 8.8 / Steel CL 8.8 N•m 2,8 5,5 9,6 23 46
Regelgewinde / Coarse Thread M4 M5 M6 M8
M10 M12
--- --- --- --- --- ---
Stahl FK 10.9 /Steel CL 10.9 N•m 4,1 8,1 14 34 67
  • All measurements in millimeters.
    ** The second number indicates the total. quantity of the part in the delivery.
    *** No torque specifications: Use the torque defined by vehicle manufacturer!
    The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.

CARE

To clean the side cases, use warm, soapy water and a soft, clean cloth Rinse with clean water.
Do NOT use strong cleaning agents, rough cleaning tools or high pressure washer!
Clean the side cases after riding in salty conditions, to avoid damage from salt.
Hard to open zippers can be loosened with a small amount of talcum powder.
ATTENTION: Surface materials can experience color changes or fading when exposed to direct sunlight for extended periods of time and by environmental factors [e.g., SMOG, acid rain, etc.]! SW-MOTECH assumes no liability for this.SW MOTECH KFT 01 548 20000 B Lock EVO Side Carrier - Figure
12 MOUNTINGSW MOTECH
KFT 01 548 20000 B Lock EVO Side Carrier - Figure 13 Step [1]: Place the four locking openings of the side case [1] onto the guide bolts of the mounted SW-MOTECH side carrier.
Step [2]: Press the side case slightly downward, until it properly rests on the side carrier.
ATTENTION: Make sure that all four guide bolts engage at the same time! Pay attention to the clearly audible snap sound of the locking mechanism and that the red marking under the slider is not visible!
To release press the slider downward.
ATTENTION: All components of the side case must not contact any hot or moving parts of the vehicle! All parts should also remain 5 cm away from hot parts of the vehicle and remain clear of the exhaust stream! After mounting, make sure there are no clearance issues while the suspension is both compressed and extended.
Step [3]: To protect the mounted side case against theft, open it [1].
Then press the locking button and turn it according to the arrow mark until the locking button engages.
Step [4]: Then tock the closed zipper with the included lock [2]. We recommend leaving the locking button in the closed position during the ride.SW MOTECH KFT 01 548 20000 B Lock EVO Side Carrier - Figure
14Use the included waterproof inner bag [3] to protect your luggage from moisture.SW MOTECH KFT
01 548 20000 B Lock EVO Side Carrier - Figure 15For an easier loading of the side case [1], open the buckles and hook and loop fasteners of the opening reductions, as shown in the drawing.
ATTENTION: Make sure weight is evenly distributed between the left and right side if you want to use both side cases! Make sure that the loading is secured against shifting during the ride!
ATTENTION: Never store pointy or sharp-edged objects, which could cause injury to persons or damage to the vehicle/side case!
SW MOTECH KFT 01 548 20000 B Lock EVO Side Carrier - Figure
16 MOUNTING INSTRUCTIONS
Item No. QLS.00.095.1000+/8.
QLS.00.046.1010+/8
Revision. 00 01 -2021
Anti-theft protection for PRO/EVO side carrier
ATTENTION
NEVER lubricate lock cylinders with oil! Use graphite powder only!

No. Item No. / Description Quantity
*QLS.00.095.1000 (PRO)**
(1) QLS.00.095.520 2/2
(2) SV.ST.095.007.LK.02 2/2
(3) ALK.00.165.A63 2/2
*QLS.00.046.1010 (EVO)**
(1) QLS.00.046.520 2/2
(2) CAM.2312510-1BP 2/2
(3)  ALK.00.165.A63 2/2

SW MOTECH KFT 01 548 20000 B Lock EVO Side Carrier - Figure
17SW MOTECH KFT 01 548
20000 B Lock EVO Side Carrier - Figure 18 MOUNTING INSTRUCTIONS
Item No. QLS.00.095.1000+/B QLS.00.046.1010+/B Revision. 00 012021
Anti-theft protection for PRO/EVO side carrier
ATTENTION
NEVER lubricate lock cylinders with oil! Use graphite powder only!

No. Item No. / Description Quantity
*QLS.00.095.1000 (PRO)**
(1) QLS.00.095.520 2/2
(2) SV.ST.095.007.LK.02 2/2
(3) ALK.00.165.A63 2/2
*QLS.00.046.1010 (EVO)**
(1) QLS.00.046.520 2/2
(2) CAM.2312510-1BP 2/2
(3)  ALK.00.165.A63 2/2

SW MOTECH KFT 01 548 20000 B Lock EVO Side Carrier - Figure
20

SW MOTECH logoSW-MOTECH GmbH & Co. KG
Ernteweg 8/10
35282 Rauschenberg
Germany
Tel. / phone + 49 (0)6425 / 8168 – 050
Fax / fax + 49 (0)6425 / 8168 – 10
info@sw-motech.com
www.sw-motech.com
Copyright by
SW-MOTECH GmbH & Co. KG
Errors and omissions excepted. Technical and design modifications are subject to change.

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