SW-MOTECH KFT.08.922.50101/B TRAX ION Aluminum Case System Black 45/45 L Kawa Versys 1 Instruction Manual
- October 27, 2023
- SW-MOTECH
Table of Contents
KFT.08.922.50101/B TRAX ION Aluminum Case
System Black 45/45 L Kawa Versys 1
Instruction Manual
KFT.08.922.50101/B
contient
KFT.08.922.30001/B
KFT.00.152.35100
ALK.00.165.10001L/B
ALK.00.165.10001R/B
QLS.00.095.15100
MOUNTING INSTRUCTIONS
• READ AND SAVE THESE MOUNTING INSTRUCTIONS
Item No.: KFT.08.990.30000/B
Revision: 00. Datum/ Date: 05 – 2022
PRO side carrier
Thank you for choosing this premium product from SW-MOTECH.
Please carefully read and understand all instructions, safety messages and
warnings in this mounting instructions prior to installation and use of this
product to avoid injury.
This product was developed for vehicles in their factory setting.
Compatibilitywith original accessory parts or other manufacturers’ accessory
parts is not guaranteed. Visit our webshop for additional information, such as
application charts and PDF mounting instructions. Any other documents that may
be required (e.g. ABE certifications), are also available for download at our
webshop. Keep these mounting instructions as reference.
SW-MOTECH assumes no liability for damage caused by improper installation
and/or maintenance work!
SAFETY ALERT SYMBOL
This safety alert symbol is used throughout these mounting instructions to
warn of the possibility of death, bodily injury or other warnings. The words
DANGER, WARNING and CAUTION are used with this safety alert symbol to convey
important safety messages and information related to the installation and use
of this product. These words along with the safety alert symbol mean:
DANGER: Indicates a hazardous situation that, if not avoided, will result
in death or serious injury!
WARNING: Indicates a hazardous situation that, if not avoided, could
result in death or serious injury!
CAUTION: Indicates a hazardous situation that, if not avoided, could
result in minor or moderate injury!
NOTICE: Important information, but not death or injury related [property
damage only]!
WARNING: The installation and/or maintenance of this product requires
advanced mechanical skills, the proper tools, and a thorough understanding of
tool use and torque specifications.
For your own safety, SW-MOTECH recommends having installation and/or
maintenance carried out by a qualified and certified motorcycle mechanic.
WARNING: Should you choose to self-install this product, carefully and
completely read all intallation and safety instructions before installation
and use, and follow all the directions and safety precautions given in the
mounting instructions to avoid serious injury or death. Also pay attention to
all relevant information in the vehicle manual during intallation and use.
IF YOU DO NOT UNDERSTAND ANY PART OF THESE INSTRUCTIONS, OR NEED CLARIFICATION
OF ANY INSTRUCTION, DO NOT ATTEMT TO MOUNT THIS PRODUCT WITHOUT CONTACTING SW-
MOTECH FOR ASSISTANCE.
PREPARATION: Read the mounting instructions carefully and make sure that
all items of the parts list are included.
CAUTION: Make sure that your vehicle is parked safely and cannot fall
over. Turn off the engine and remove the ignition key. Let the engine/exhaust
cool off if necessary. Disconnect the vehicle battery when working on the
electrical system. Use appropriate tools and wear always safety glasses and
hand protection. Have another person help you.
MOUNTING: All parts and connections removed from the vehicle must be
reinstalled in accordance with the vehicle manufacturer specifications or
replaced by parts and hardware delivered by SW-MOTECH.
WARNING: Secure all threads, unless otherwise specified, with medium
strong strength liquid thread locker. Torque specifications undefined by SW-
MOTECH must be obtained from the vehicle manufacturer or by a certified
motorcycle workshop!
FUNCTION CHECK: After installation also make sure that no moving parts
are obstructed, and function of the vehicle is not hindered in any way. Cables
and hoses must not rub and/or be pinched.
WARNING: Before starting to ride, perform a comprehensive check of all
functions. After the first 50 km and then at regular intervals, check the
tightening torque of all connections and the proper fit of the product.
Installed accessories can change driving behavior/stability of the vehicle.
Packed by:
Date of packaging:
PARTS LIST
READ AND SAVE THESE MOUNTING INS RUCTIONS
No. | Item No. / Description 3 | Part | Quantityb | N-mc |
---|---|---|---|---|
(1) | KFT.07.592.003 | Mounting Tab | 4/4 | |
(21 | M8 x 90; DIN 7991 | Countersunk Screw; black | 414 | 18 |
(3) | KFT.08.990.001 | Flanges Spacer; black | 4 /4 | |
(4) | KFT.06.145.006L / R | Mounting Tab; left / right | 2 /2 | |
(5) | M10 x 30; ISO 7380 | Lenshead Screw; black | 212 | 38 |
(6) | 0 10,5; DIN 125 | Washer; black | 2/2 | |
(7) | M10; DIN 6927 | Lock Nut with Flange; black | 2 /2 | |
(81 | KFT.22.892.004 | Crossbar | 1 /1 | |
(9) | M6 x 20; DIN 933 | Hexagon Screw | 2 /2 | 9,6 |
(10) | 0 6,4; DIN 9021 | Washer | 217 | |
(111 | KFT.08.990.971.01 / 972.01 | Side Carrier; left / right | 212 | |
(12) | KFT.00.152.SV.8 | Quick Fastener Set with Lock Washers | 1 /1 | |
Coarse Thread 0 | M4 | MS | M6 | M8 |
--- | --- | --- | --- | --- |
Steel CL8.8 N-m | 2,8 | 5,5 | 9,6 | 23 |
Note. All measurements in millimeters. The second number indicates the total quantity of the part in the delivery
MOUNTING READ AND SAVE THESE MOUNTING INSTRUCTIONS
WARNING: Always wear eye and hand protection!
WARNING: Always use appropriate tools!
Remove on both sides the shown screws and the license plate racket from the
vehicle.
Attach the mounting tabs [1] and [4] on both sides to the vehicle.
WARNING: Use liquid thread locker (screws (2) only)!
Do not fully tighten the screws yet.
MOUNTING· READ AND SAVE THESE MOUNTING INSTRUCTIONS
Attach the crossbar (8] with the original license plate bracket [Orig.] to the
mudguard.
WARNING: Use liquid thread locker!
Do not fully tighten the screws yet.
Connect the side carriers [11] to the mounting brackets [1] and [4] and the
crossbar (8] with the fasteners (12). Secure the the fasteners with the lock
washers.
Once all parts are evenly positioned without excess tension, tighten the
screws (2), (5) and [9] as specified. / NOTICE: The Anti-Theft Device is sold
separately.
PRODUCT SPECIFIC INFORMATION
Maximum Load | Maximum Speed |
---|---|
12.5 KG (26.5 Ibs) per case | 130 km/h (80 mph) |
WARNING: The indicated maximum load is inclusive the weight of
case/luggage and adapter kit. The maximum vehicle load specified by the
manufacturer must not be exceeded!
NOTICE: The side carriers are designed exclusively for the use of SW-
MOTECH Adapter Kits.
NOTICE: Dismount the side carriers when travelling without cases/luggage.
Always use the side carriers in pairs.
WARNING: Make sure that after attaching the luggage to the vehicle it is
NOT in the exhaust flow! Dangers of burns!
NOTICE: Observe the country-specific regulations concerning vehicle
registration/operation as well as T~V regulations if applicable. If required,
register installed parts in the vehicle documents through an appropriate
inspection authority.
Adapter kit for PRO side carrier -TRAX ADV/ION/EVO
Thank you for choosing this premium product from SW-MOTECH.
Please visit our webshop for additional information, such as application
charts and PDF mounting instructions. Any other documents that may be required
(e.g. ABE certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical
understanding! For your own safety SW-MOTECH recommends having installation
and/or servicing carried out by a specialist workshop!
SW-MOTECH assumes no liability for damage caused by improper installation
and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay
attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver!
These mounting instructions are written based on our current state of
knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting.
Compatibility with original accessory parts or other manufacturers’ accessory
parts is not guaranteed. Furthermore, BEFORE installing this product, make
sure that all moving parts (e.g. the chain) are in the original state of
maintenance.
Installed accessories can change the driving behaviour and/or stability of
your vehicle.
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle
registration/operation as well as TUV regulations if applicable. If required,
register installed parts in the vehicle documents through an appropriate
inspection authority.
PREPARATION: Read the mounting instructions carefully and make sure that
all items of the parts list are included. Make sure that your vehicle is
parked safely and cannot fall over. Turn off the engine and remove the
ignition key.
Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery
when working on the electrical system. Use appropriate tools. Have another
person to help you.
MOUNTING: All parts and connections removed from the vehicle must be
reinstalled in accordance with the vehicle manufacturers· specifications or
replaced by parts delivered by SW-MOTECH. Secure all threads, unless
otherwise specified, with medium-strength liquid thread locker.
Torque specifications undefined by SW-MOTECH must be obtained from the vehicle
manufacturer or by a specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and
connections previously removed are properly replaced. Also make sure that no
moving parts are obstructed and no function of the vehicle is hindered in any
way. Cables and hoses must not rub and/or be pinched. Before starting to ride,
perform a comprehensive check of all functions. After the first 50 km and
then at regular intervals, check the tightening torque of all screw
connections and the proper fit of the product.
PARTS LIST
Step | No. | ltem No./Description* | Part | Quantit** | Nm*** |
---|---|---|---|---|---|
1 | (1) | BC HTA.00.675.901/902.01 | AERO ABS Side Case; left / right | 2/2 | |
4 | (2) | BC LOC 00.001.10200/B | Lock for Motorcycle Luggage | 2/2 | |
(3) | BC ZUB.00 104.30000 | Waterproof Inner Bag | 2/2 | ||
8.8 | Regelgewinde / Coarse Thread ∅ | M4 | M5 | M6 | |
M8 | M10 | M12 | |||
--- | --- | --- | --- | --- | --- |
Stahl FK 8.8 / Steel CL 8.8 N•m | 2,8 | 5,5 | 9,6 | 23 | 46 |
Regelgewinde / Coarse Thread ∅ | M4 | M5 | M6 | M8 | |
M10 | M12 | ||||
--- | --- | --- | --- | --- | --- |
Stahl FK 10.9 /Steel CL 10.9 N•m | 4,1 | 8,1 | 14 | 34 | 67 |
- All measurements in millimeters.
** The second number indicates the total. quantity of the part in the delivery.
*** No torque specifications: Use the torque defined by vehicle manufacturer!
The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.
CARE
To clean the side cases, use warm, soapy water and a soft, clean cloth Rinse
with clean water.
Do NOT use strong cleaning agents, rough cleaning tools or high pressure
washer!
Clean the side cases after riding in salty conditions, to avoid damage from
salt.
Hard to open zippers can be loosened with a small amount of talcum powder.
ATTENTION: Surface materials can experience color changes or fading when
exposed to direct sunlight for extended periods of time and by environmental
factors [e.g., SMOG, acid rain, etc.]! SW-MOTECH assumes no liability for
this. MOUNTING Step [1]: Place the four locking openings of the side case
[1] onto the guide bolts of the mounted SW-MOTECH side carrier.
Step [2]: Press the side case slightly downward, until it properly rests
on the side carrier.
ATTENTION: Make sure that all four guide bolts engage at the same time!
Pay attention to the clearly audible snap sound of the locking mechanism and
that the red marking under the slider is not visible!
To release press the slider downward.
ATTENTION: All components of the side case must not contact any hot or
moving parts of the vehicle! All parts should also remain 5 cm away from hot
parts of the vehicle and remain clear of the exhaust stream! After mounting,
make sure there are no clearance issues while the suspension is both
compressed and extended.
Step [3]: To protect the mounted side case against theft, open it [1].
Then press the locking button and turn it according to the arrow mark until
the locking button engages.
Step [4]: Then tock the closed zipper with the included lock [2]. We
recommend leaving the locking button in the closed position during the
ride.Use the included
waterproof inner bag [3] to protect your luggage from moisture.For an easier loading of the side case [1], open the buckles and
hook and loop fasteners of the opening reductions, as shown in the drawing.
ATTENTION: Make sure weight is evenly distributed between the left and
right side if you want to use both side cases! Make sure that the loading is
secured against shifting during the ride!
ATTENTION: Never store pointy or sharp-edged objects, which could cause
injury to persons or damage to the vehicle/side case!
MOUNTING
INSTRUCTIONS
Item No. QLS.00.095.1000+/8.
QLS.00.046.1010+/8
Revision. 00 01 -2021
Anti-theft protection for PRO/EVO side carrier
ATTENTION
NEVER lubricate lock cylinders with oil! Use graphite powder only!
No. | Item No. / Description | Quantity |
---|---|---|
*QLS.00.095.1000 (PRO)** | ||
(1) | QLS.00.095.520 | 2/2 |
(2) | SV.ST.095.007.LK.02 | 2/2 |
(3) | ALK.00.165.A63 | 2/2 |
*QLS.00.046.1010 (EVO)** | ||
(1) | QLS.00.046.520 | 2/2 |
(2) | CAM.2312510-1BP | 2/2 |
(3) | ALK.00.165.A63 | 2/2 |
MOUNTING INSTRUCTIONS
Item No. QLS.00.095.1000+/B QLS.00.046.1010+/B Revision. 00 01 –
2021
Anti-theft protection for PRO/EVO side carrier
ATTENTION
NEVER lubricate lock cylinders with oil! Use graphite powder only!
No. | Item No. / Description | Quantity |
---|---|---|
*QLS.00.095.1000 (PRO)** | ||
(1) | QLS.00.095.520 | 2/2 |
(2) | SV.ST.095.007.LK.02 | 2/2 |
(3) | ALK.00.165.A63 | 2/2 |
*QLS.00.046.1010 (EVO)** | ||
(1) | QLS.00.046.520 | 2/2 |
(2) | CAM.2312510-1BP | 2/2 |
(3) | ALK.00.165.A63 | 2/2 |
SW-MOTECH GmbH & Co. KG
Ernteweg 8/10
35282 Rauschenberg
Germany
Tel./phone + 49 (0)6425 / 8168 – 050
Fax / fax + 49 (0)6425 / 8168 – 10
info@sw-motech.com
www.sw-motech.com
Copyright by
SW-MOTECH GmbH & Co. KG
Errors and omissions excepted. Technical and design modifications are subject
to change.
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