FAST MT738 Challenger Track Tank 900 Vario Instruction Manual

FAST MT738 Challenger Track Tank 900 Vario

Specifications

• Product Name: Fendt 900 Vario MT & Challenger MT700 Track Tanks
• Model: 820107
• Release Date : 2024-03-20
• Manufacturer: Fast Ag Solutions

Product Usage Instructions

Installation

1. Ensure all parts are included as per the parts manual.
2. Follow the installation manual provided step by step.
3. Securely attach the track tanks to the designated machinery.
4. Check for tight fasteners and secure all connections.

Maintenance
Regularly inspect the track tanks for any signs of wear or damage. Keep all fasteners tight and ensure hoses and fittings are secure. Clean and maintain reflectors, SMV, and lights for optimal visibility.

Usage

1. Before operation, ensure all safety features are in place and functional.
2. Follow all safety instructions provided in the manual.
3. Operate the machinery as per the equipment care guidelines to prevent damage.
4. Refer to the warranty policy for any necessary repairs or replacements.

FAQ

• What is covered under the warranty?
  The warranty covers defects in material and workmanship for one year from the date of delivery, provided the equipment has not been altered by unauthorized parties.

• How should I register for warranty?
  The warranty registration form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery.

• Are rubber parts warrantied?
  No, rubber parts including tires, hoses, and grommets are not covered under the warranty.

Limited Warranty

• Fast Ag Solutions warrants to the buyer that the new machinery is free from defects in material and workmanship.
• This warranty is only effective as to any new machinery which has not been altered, changed, repaired or treated since its delivery to the buyer, other than by Fast Ag Solutions or its authorized dealers or employees, and does not apply to accessories, attachments, tools or parts, sold or operated with the new machinery, if they have not been manufactured by Fast Ag Solutions.
• Fast Ag Solutions shall only be liable for defects in the materials or workmanship attributable to faulty material or bad workmanship that can be proved by the buyer, and specifically excludes liability for repairs arising as a result of normal wear and tear of the new machinery or in any other manner whatsoever, and without limiting the generality of the foregoing, excludes application or installation of parts not completed in accordance with this operator’s manual, specifications, or printed instructions.
• Written notice shall be given by registered mail, to the Manufacturer within seven (7) days after the defect shall have become apparent or the repairs shall have become necessary, addressed as follows:
  • Fast Ag Solutions
  • 4130 Commerce Boulevard
  • Windom, MN 56101
• This warranty shall expire one (1) year after the date of delivery of the new machinery.
• If these conditions are fulfilled, Fast Ag Solutions shall at its own cost and at its own option either repair or replace any defective parts provided that the buyer shall be responsible for all expenses incurred as a result of repairs, labor, parts, transportation or any other work, unless Fast Ag Solutions has authorized such expenses in advance.
• The warranty shall not extend to any repairs, changes, alterations, or replacements made to the new equipment other than by Fast Ag Solutions or its authorized dealers or employees.
• This warranty extends only to the original owner of the new equipment.
• Rubber parts (including tires, hoses, grommets) are not warrantied.
• This warranty is limited to the terms stated herein and is in lieu of any other warranties whether express or implied, and without limiting the generality of the foregoing, excluded all warranties, express or implied or conditions whether statutory or otherwise as to quality and fitness for any purpose of the new equipment. The Manufacturer disclaims all liability for incidental or consequential damages.
• This Track Tanks is subject to design changes and Fast Ag Solutions shall not be required to retrofit or exchange items on previously sold units except at its own option.
  Warranty void if not registered.

Warranty Registration
This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery.

Warranty Inspection Report

• DEALER INSPECTION REPORT
  • All Fasteners Tight
  • Fertilizer Hoses and Fittings Free and Tight
  • Frame and Tanks Level
• SAFETY
  •  Safety Chain Installed
  •  All Guards Installed
  •  All Safety Signs Installed
  •  Reflectors, SMV, and Lights Clean
  • Review Operating and
  •  Safety Instructions

I have thoroughly instructed the buyer on the above-described equipment in which review included the Manual content, equipment care, adjustments, safe operation, and applicable warranty policy.

FAST Fendt 900 Vario MT Series Tank

General Information

• All rights, especially copying and distribution rights are reserved. No part of this publication may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission from Fast Ag Solutions.
• Parts information in this manual represents components installed when product was manufactured based upon the best available information. Modifications made subsequent to initial delivery are not included. Always verify the parts and color required when ordering parts.
• If you have any questions, please contact your Fast Ag Solutions Parts and Service Department.

Explanation of Lists

• The Manual is organized as follows:
• Table of Contents
• INSTALLATION
• PARTS
• TORQUE SPECIFICATIONS

The parts lists are broken down into sub-assemblies and listed in four (4) columns:

• ITEM – These numbers are found on the illustration associated with the parts list.
  NS – This item is NOT SHOWN, included for reference.

• QTY. – This is the quantity of parts needed in an assembly.
  AR – The quantity of this item is applied AS REQUIRED for the location.

• PART NO. – These are the part numbers associated with the ITEM.

• DESCRIPTION – This is the description of the part.

DISASSEMBLY

Remove Step Assembly and LH Turn Signal
WARNING: Step assembly weighs approximately 300 lbs. Use an appropriate lifting device to prevent injury.

1. Raise the tractor’s hood and remove its side panels.

2. Unplug the connectors for the Step Actuator and front-left turn signal (if equipped.) Save for future use.

3. Loosen the four set bolts (1) securing the Step Assembly to the ladder mount tubes.

4. Attach a lifting device to the step assembly.

5. Remove the Step Assembly and save for future use.

6. Remove the four M19 head bolts (2) retaining the ladder mount tube (3). Remove and discard all.

7. Repeat this process for the bolts (4) and lower step tube (5).

Remove RH Turn Signal and Exhaust Components

1. Unplug the connector for the front-right turn signal.
2. Remove the three bolts retaining the right turn signal and bracket. Save for future use.
3. Remove eight M10 head bolts (1) from the DEF Pump Cover plates.
4. Remove the four M16 head bolts (2) securing the DEF Pump (3) to the tractor’s frame. Use a bungee cord to suspend the DEF Pump and prevent stressing the DEF Pump hose.

Remove the Radar Sensor and Deflector Plate

1. Unplug the Radar Sensor’s connector (1).
2. Remove the three M10 head bolts (3) securing the Radar Sensor (2). Save for future use.

3. Remove the four M19 head bolts securing the Deflector Plate (4). Save for future use.

INSTALLATION

Install Receiver Mounting Brackets
WARNING: Mounting bracket weighs approximately 75 lbs. Use an appropriate lifting device to prevent injury.

1. Install the left-side mounting bracket (1) on the tractor with 3/4” x 2” GR8 bolts (2) and flange nuts. Refer to the torque charts in this Manual for bolt torque values.

2. Repeat Step 1 with the right-side mounting bracket (3).

3. Place the rubber isolators (4) on the top and bottom of the bracket.

4. Place the plate (5) on top of the isolator and insert four 3/4” x 9” GR5 bolts ( 6) through the plate and both isolators.

5. Repeat Steps 3 and 4 for the left-hand side receiver mounting bracket.

WARNING: Receiver mounting tube weighs approximately 150 lbs. Use an appropriate lifting device to prevent injury.

6. Raise and center the receiver mounting tube (7) into position with the radar bracket to the rear and install eight center-lock nuts (8).

7. Tighten all eight bolts equally (1/8” – 1/4”) so some bulge is seen on the rubber isolators.

8. Reinstall the DEF Pump and Cover.

Install Radar

1. Attach the radar (3) to its FAST mounting bracket (1) with existing hardware (2).
2. Radar calibration may be necessary.

Install Rear Tank Supports

1. Install the right-hand tank mount (1) with three M16 x 40mm GR8.8 flange bolts (2). Refer to the torque charts in this Manual for bolt torque values.

2. Install the rubber isolator (3) with three 1/2” x 1-3/4” bolts (4), 1/2” washers, and center-lock nuts. Snug the bolts to slightly compress the rubber.

3. Repeat the procedure for the left-hand side.

Position the Tractor and Tanks
WARNING: Each tank weighs approximately 1100 lbs. Use an appropriate lifting device to prevent injury.

1. Raise the front of the tractor with an appropriate lifting device (1).
   • The suspension should be at maximum travel upwards, i.e., the front of the tracks should almost come off the ground.
   • This is meant to create clearance between the exhaust bracket casting and the suspension hard-bar.
2. Connect an appropriate lifting device to the right-hand tank.
3. Raise the tank (2) and guide it into position onto its support bracketry.

Install Underside Supports
WARNING: Frame bracketry weighs approximately 300 lbs. Use an appropriate lifting device to prevent injury.

1. Install the right-hand underside support (2) onto the receiver mounting bracket (1) with four 3/4” x 2-1/2” GR8 flange bolts (3) and flange nuts and four 3/4” x 2” GR8 flange bolts (4) and flange nuts. Refer to the torque charts in this Manual for bolt torque values.

2. Add the intermediary bolt bracket (5) to the right-hand underside support (2). Position it with four 3/4” x 2” GR8 flange bolts and flange nuts (6). Do not tighten them yet.

3. Repeat the procedure for the left-hand side.

4. Align the tank receiver with the underside support and install ten 3/4” x 2” GR8 flange bolts (7) with flange nuts and two 1/2” x 5-1/2” bolts, washers, and nuts (8).

5. Tighten all fasteners. Refer to torque charts in this instruction set for bolt torque values.

6. Repeat the procedure with the left-hand tank (9).

7. Disconnect the lifting devices.

Install Straps and Nylon Protector

1. Position the straps (1) into place and insert its studs through the holes in the tank supports. Install one each 3/8” x 1” G5 bolts and nuts (2) and 1/2” flange nut (3).

2. Repeat the procedure on the left-hand side.

Install Step Assembly
WARNING: Step assembly weighs approximately 300 lbs. Use an appropriate lifting device to remove step assembly.

1. Install the top bracket platform (1) onto the tractor above the left-hand tank with existing hardware (2).

2. Install the base step (3) with four 5/8” x 2” GR8 flange bolts and flange nuts (4). Refer to torque charts in this instruction set for all bolt torque values.

3. Attach a lifting device to the Step Assembly.
4. Install the step assembly (5) as shown into its receiver and tighten its setscrews (6).

5. Install the barrier chain between the Step Assembly and the existing platform’s rails.

Install Plumbing Components
Install all plumbing components as shown in the PARTS section(s).

PARTS

Tanks & Plumbing

Barrier Chain

F/C SS Riser

Quick Fill, 2”

Quick Fill, 3”

FT

| HOSE, 3″ FERTILIZER BLACK
4| 530024| 5| GASKET, 3″ EPDM
5| 530111| 2| MANIFOLD, 3″ X 2″ HB
6| 530297| 1| Flanged Cross 3 Inch
7| 530316| 1| MANIFOLD REDUCER 3″ X 2″ CPLR
8| 530439| 1| MANIFOLD SWEEP, FLANGE 3″
9| 530441| 1| FLANGE SWEEP, 90 X 3″ HOSE BARB
10| 540003| 5| CLAMP, WORM SCREW 3″
11| 540027| 2| CLAMP, HOSE 3″ T-BOLT
12| 540053| 2| P-CLAMP, 4″ W/3/8″ HOLE

Hardware

TORQUE SPECIFICATIONS

Check the tightness of ALL BOLTS, U-BOLTS, and CAP SCREWS after the first 10-15 hours of operation and again at end of the first week (50 hours) of operation. Tighten all bolts to torques specified unless otherwise noted. Check tightness of hardware periodically.

Metric Bolt and Screw Torque Values

Screw Size| Class 4.8| Class 8.8 or 9.8| Class 10.9| Class 12.9
---|---|---|---|---
Lubricated 1| Dry 2| Lubricated 1| Dry 2| Lubricated 1| Dry 2| Lubricated 1| Dry 2
 | N- m| lb.- in.| N- m| lb.- in.| N- m| lb.- in.| N- m| lb.- in.| N- m| lb.- in.| N- m| lb.- in.| N- m| lb.- in.| N- m| lb.- in.
M6| 4.7| 42| 6| 53| 8.9| 79| 11.3| 100| 13| 115| 16.5| 146| 15.5| 137| 19.5| 172
 |  | N- m| lb.- ft.| N- m| lb.- ft.| N- m| lb.- ft.| N- m| lb.- ft.
M8| 11.5| 102| 14.5| 128| 22| 194| 27.5| 243| 32| 23.5| 40| 29.5| 37| 27.5| 47| 35
 |  | N- m| lb.- ft.| N- m| lb.- ft.| N- m| lb.- ft.|
M10| 23| 204| 29| 21| 43| 32| 55| 40| 63| 46| 80| 59| 75| 55| 95| 70
 | N- m| lb.- ft.|
M12| 40| 29.5| 50| 37| 75| 55| 95| 70| 110| 80| 140| 105| 130| 95| 165| 120
M14| 63| 46| 80| 59| 120| 88| 150| 110| 175| 130| 220| 165| 205| 150| 260| 190
M16| 100| 74| 125| 92| 190| 140| 240| 175| 275| 200| 350| 255| 320| 235| 400| 300
M18| 135| 100| 170| 125| 265| 195| 330| 245| 375| 275| 475| 350| 440| 325| 560| 410
M20| 190| 140| 245| 180| 375| 275| 475| 350| 530| 390| 675| 500| 625| 460| 790| 580
M22| 265| 195| 330| 245| 510| 375| 650| 480| 725| 535| 920| 680| 850| 625| 1080| 800
M24| 330| 245| 425| 315| 650| 480| 820| 600| 920| 680| 1150| 850| 1080| 800| 1350| 100 0
M27| 490| 360| 625| 460| 950| 700| 1200| 885| 1350| 1000| 1700| 1250| 1580| 1160| 2000| 147 5
M30| 660| 490| 850| 625| 1290| 950| 1630| 1200| 1850| 1350| 2300| 1700| 2140| 1580| 2700| 200 0
M33| 900| 665| 1150| 850| 1750| 1300| 2200| 1625| 2500| 1850| 3150| 2325| 2900| 2150| 3700| 273 0
M36| 1150| 850| 1450| 1075| 2250| 1650| 2850| 2100| 3200| 2350| 4050| 3000| 3750| 2770| 4750| 350 0
Torque values listed are for general use only, based on the strength of the bolt or screw. DO NOT use these values if a different torque value or tightening procedure is given for a

specific application. For stainless steel fasteners or for nuts on U-bolts, see the tightening instructions for the specific application. Tighten plastic insert or crimped steel type lock nuts by turning the nut to the dry torque shown in the chart, unless different instructions are given for the specific

application.

| Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class. Replace fasteners with the same or higher property class. If higher property class

fasteners are used, tighten these to the strength of the original. Make sure fastener threads are clean and that you properly start thread engagement. When possible, lubricate plain or zinc plated fasteners other than lock nuts, wheel bolts, or wheel nuts, unless different

instructions are given for the specific application.

Unified Inch Bolt and Screw Torque Values

Screw Size| SAE Grade 1| SAE Grade 2 3| SAE Grade 5, 5.1 or 5.2| SAE Grade 8 or 8.2
---|---|---|---|---
Lubricated 4| Dry 5| Lubricated 4| Dry 5| Lubricated 4| Dry 5| Lubricated 4| Dry 5
 | N- m| lb.- in.| N- m| lb.-

in.

| N- m| lb.- in.| N- m| lb.-

in.

| N- m| lb.- in.| N- m| lb.-

in.

| N- m| lb.- in.| N- m| lb.- in.
1/4| 3.7| 33| 4.7| 42| 6| 53| 7.5| 66| 9.5| 84| 12| 106| 13.5| 120| 17| 150
 |  | N- m| lb.- ft.| N- m| lb.- ft.
5/16| 7.7| 68| 9.8| 86| 12| 106| 15.5| 137| 19.5| 172| 25| 221| 28| 20.5| 35| 26
 |  | N- m| lb.- ft.| N- m| lb.- ft.|
3/8| 13.5| 120| 17.5| 155| 22| 194| 27| 240| 35| 26| 44| 32.5| 49| 36| 63| 46
 |  | N- m| lb.-

ft.

| N- m| lb.- ft.| N- m| lb.-

ft.

|
7/16| 22| 194| 28| 20.5| 35| 26| 44| 32.5| 56| 41| 70| 52| 80| 59| 100| 74
 | N- m| lb.- ft.|
1/2| 34| 25| 42| 31| 53| 39| 67| 49| 85| 63| 110| 80| 120| 88| 155| 115
9/16| 48| 35.5| 60| 45| 76| 56| 95| 70| 125| 92| 155| 115| 175| 130| 220| 165
5/8| 67| 49| 85| 63| 105| 77| 135| 100| 170| 125| 215| 160| 240| 175| 305| 225
3/4| 120| 88| 150| 110| 190| 140| 240| 175| 300| 220| 380| 280| 425| 315| 540| 400
7/8| 190| 140| 240| 175| 190| 140| 240| 175| 490| 360| 615| 455| 690| 510| 870| 640
1| 285| 210| 360| 265| 285| 210| 360| 265| 730| 540| 920| 680| 1030| 760| 1300| 960
1-1/8| 400| 300| 510| 375| 400| 300| 510| 375| 910| 670| 1150| 850| 1450| 1075| 1850| 1350
1-1/4| 570| 420| 725| 535| 570| 420| 725| 535| 1280| 945| 1630| 1200| 2050| 1500| 2600| 1920
1-3/8| 750| 550| 950| 700| 750| 550| 950| 700| 1700| 1250| 2140| 1580| 2700| 2000| 3400| 2500
1-1/2| 990| 730| 1250| 930| 990| 730| 1250| 930| 2250| 1650| 2850| 2100| 3600| 2650| 4550| 3350
Torque values listed are for general use only, based on the strength of the bolt or screw. DO NOT use these values if a different torque value or tightening procedure is given for a specific application. For plastic insert or crimped steel type lock nuts, for stainless steel fasteners, or for nuts on U-bolts, see the tightening instructions for the specific application.

Shear bolts are designed to fail under predetermined loads.

Always replace shear bolts with identical grade.

| Replace fasteners with the same or higher grade. If higher grade fasteners are used, tighten these to the strength of the original. Make sure fastener threads are clean and that you properly start thread engagement. When possible, lubricate plain or zinc plated fasteners other than lock nuts, wheel bolts, or wheel nuts, unless different instructions are given for the specific application.

ABOUT COMPANY

• Fast Ag Solutions
• 4130 Commerce Boulevard
• Windom, MN 56101
• 1-800-772-9279 Toll Free
• 1-507-427-3861 Voice
• 1-507-427-3030 Fax
• https://fastagsolutions.com/

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