sw-motech HPR.00.220.83102-B Hand Guard Kit Instruction Manual

May 15, 2024
SW-MOTECH

sw motech- logo ANBAUANLEITUNG
mounting instructions
HPR.00.220.14301/B
contains
HPR.00.220.10000/B
HPR.00.220.83102/B

HPR.00.220.83102-B Hand Guard Kit

BBSTORM Handguard Shells

Mounting Instructions
ATTENTION: The assembly of this product can be complicated and requires a good technical understanding. If you are not sure of how to do this, have a specialty garage perform the mounting and service. SW-MOTECH accepts no liability for damages caused by improper installation.
ATTENTION: After the installation controls, specifically the throttle, switch and clutch, to ensure they are operating correctly and are in accordance with the OEM specifications. Do not ride the motorcycle if any controls are not operating correctly. Make sure
the handlebar can fully turn in either direction. Check periodically (50 km) that all bolts are tight. Subject to change. Not responsiblefor typos.

sw motech HPR 00 220 83102 B Hand Guard Kit -

Mounting

NOTE: Installation is shown for the left side. Repeat for right side with applicable parts.
Attach the handguard shells (1) & (2] to the backbones [befor mounting the backbones to the vehicle), as shown in the drawing.
ATTENTION: Tighten the screws carefully by hand (max. 2 Nm). Do not overtighten the screws!

sw motech HPR 00 220 83102 B Hand Guard Kit - left
side

MOUNTING INSTRUCTIONS

Art.-Nr. / Item N PR.00.220.83102/B Revision: 00 – Datum / Date: 02 – 2021

Handguard mounting kit

 Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop!
SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work! Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver!
These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory partsis not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the behaviour and/or stability of your vehicle.

GENERAL INFORMATION

Observe the country-specific regulations concerning vehicle registration/ operation as well as TUV regulations if applicable.
If required, register installed parts in the vehicle documents through an appropriate inspection authority.
PREPARATION: Read the mounting instructions carefully and make sure that allitems of the parts list are included. Make sure that your vehicle is parked
safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.
MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers’ specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker. Torque specifications undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

PRODUCT SPECIFIC INFORMATION

After the installation check all operations of all handlebar controls, specifically the throttle, front brake, kill switch and clutch, to ensure they are operating correctly and are in accordance with the OEM specifications. Do not ride the vehicle f any controls are not operating correctly. It may be necessary to move the brake and clutch controls toward the handlebar end by a few millimeters to achieve a correct fit Make sure the handlebar can fully turn in either direction. If parts of the product makes contact with the tank at full steering lock, it may be necessary to rotate the handlebar up (forward] slightly to allow adequate clearance.

PARTS LIST

sw motech HPR 00 220 83102 B Hand Guard Kit - parts
list4

  • All measurements in millimeters. • ” The second number indicates the total quantity of the part in the delivery. *** No torque specifications: Use the torque defined by vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.

sw motech HPR 00 220 83102 B Hand Guard Kit - parts
list

MOUNTING

NOTE: The Installation is shown for the left side. The installation on the right side of the vehicle is analogous t0 the left side of the vehicle.
Remove the original handlebar end weights and handguards, if mounted.
Attach the handlebar end adapters (1] to the handlebar ends.
ATTENTION: Use liquid thread locker!
Tighten the handlebar end adapters as specified.
Attach the bars (2] to both ends of the handlebar end adapters (1),
ATTENTION: Use liquid thread locker!
Do not fully tighten the screws yet.

sw motech HPR 00 220 83102 B Hand Guard Kit - parts
list1

Attach the handlebar clamps (7) with the connectors (8] on both sides of the vehicle loosely to the handlebar.
Do ot fully tighten the screws yet

sw motech HPR 00 220 83102 B Hand Guard Kit - parts
list2

Attach the inner ends of the bars (2] to the connectors (8] ATTENTION: Use liquid thread locker!
Do not fully tighten the screws yet.
Position the bars in preferred position and tighten all screws in the following order: (3), (12), (9) & (10)

sw motech HPR 00 220 83102 B Hand Guard Kit - parts
list3

Copyright by
SW-MATECH GmbH & Co. KG
Errors and omissions excepted. Technical and design modifcatons are subject
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