SW-MOTECH HPR.00.220.23400-B Handguard Mounting Kit Instruction Manual

May 15, 2024
SW-MOTECH

SW-MOTECH HPR.00.220.23400-B Handguard Mounting Kit

SW-MOTECH-HPR-00-220-23400-B-Handguard-Mounting-Kit-
PRODUCT

Specifications

  • Model Numbers: HPR.00.220.23400/B, HPR.00.220.82500/B,
    HPR.00.220.20000/B

  • Colour: Black

  • Material: High-quality plastic

  • Dimensions: Vary based on model

  • Weight: Vary based on model

Product Usage Instructions

1. Assembly:

Follow the steps outlined in the assembly manual provided with the product. Ensure all parts are securely attached.

2. Placement:

Choose a stable and flat surface for placing the product. Avoid uneven or slippery surfaces.

3. Usage:

Insert the required components into the designated slots as per the product design. Handle with care to avoid damage.

4. Maintenance:

Regularly clean the product using a damp cloth. Avoid using harsh chemicals that may damage the material.

Frequently Asked Questions

  • Q: Can I use these products outdoors?
    • A: These products are designed for indoor use only.
  • Q: Are additional accessories included?
    • A: The product package includes all necessary components for assembly and usage.
  • Q: How can I obtain spare parts?
    • A: Spare parts can be ordered directly from our customer service department.

Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our website. Installation and/or maintenance of this product require good technical understanding! For your own safety, SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work! Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist. This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION

Observe the country-specific regulations concerning vehicle registration/ operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.

  • PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.

  • MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturer · specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with a medium-strength liquid thread locker.
    Torque specifications undefined by SW-MOTE CH must be obtained from the vehicle manufacturer or by a specialist workshop!

  • FUNCTION CHECK : After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

PRODUCT SPECIFIC INFORMATION

After the installation check all operations of all handlebar controls, specifically the throttle, front brake, kill switch and clutch, to ensure they are operating correctly and are in accordance with the OEM specifications. Do not ride the vehicle if any controls are not operating correctly. It may be necessary to move the brake and clutch controls toward the handlebar end by a few millimetres to achieve a correct fit. Make sure the handlebar can fully turn in either direction. If parts of the product make contact with the tank at full steering lock, it may be necessary to rotate the handlebar up (forward) slightly to allow adequate clearance.

SW-MOTECH GmbH & Co. KG

PARTS LIST

SW-MOTECH-HPR-00-220-23400-B-Handguard-Mounting-Kit-FIG
\(1\)...

  • All measurements in millimetres.
  • The second number indicates the total quantity of the part in the delivery.
  • No torque specifications: Use the torque defined by vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.

SW-MOTECH-HPR-00-220-23400-B-Handguard-Mounting-Kit-FIG
\(2\)

MOUNTING

SW-MOTECH-HPR-00-220-23400-B-Handguard-Mounting-Kit-FIG
\(3\)

  • NOTE: The Installation is shown for the left side. The installation on the right side of the vehicle is analogous to the left side of the vehicle. If mounted, remove the original hand guards and their mounting plates from the vehicle. Attach the handlebar clamps (1] with the connectors (2] loosely to the handlebar.
  • ATTENTION: Pay attention to the grooves on the inside of the tapered handlebar clamp. The grooves must be positioned on the inner side, towards the center of the vehicle. Do not fully tighten the screws yet.

SW-MOTECH-HPR-00-220-23400-B-Handguard-Mounting-Kit-FIG
\(4\)

Attach the inner ends of the bars (6) to the connectors [2).

  • ATTENTION: Use a liquid thread locker! Do not fully tighten the screws yet. Position the bars in the preferred position and tighten all screws in the following order: (71, (81, (3) & (4).

SW-MOTECH-HPR-00-220-23400-B-Handguard-Mounting-Kit-FIG
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Mounting Instructions

ATTENTION: The assembly of this product can be complicated and requires a good technical understanding. If you are not sure of how to do this, have a specialty garage perform the mounting and service. SW-MOTECH accepts no liability for damages caused by improper installation.
ATTENTION: After the installation check all operations of all handlebar controls, specifically the throttle, front brake, kill switch and clutch, to ensure they are operating correctly and are in accordance with the OEM specifications. Do not ride the motorcycle if any controls are not operating correctly. Make sure the handlebar can fully turn in either direction. Check periodically (50 km) that all bolts are tight. Subject to change. Not responsible for typos.

SW-MOTECH-HPR-00-220-23400-B-Handguard-Mounting-Kit-FIG
\(6\)

SW-MOTECH GmbH & Co. KG Ernteweg 8/1 D

35282 Rauschenberg Germany

NOTE: Installation is shown for the left side. Repeat for right side with applicable parts. Attach the handguard shells (1] & [2] to the backbones [before mounting the backbones to the vehicle]. as shown in the drawing.
ATTENTION: Tighten the screws carefully by hand (max. 2 Nm]. Do not overtighten the screws!

SW-MOTECH-HPR-00-220-23400-B-Handguard-Mounting-Kit-FIG
\(8\)

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