Ford M-2300-G2 Disc Brake Kit Instruction Manual

Ford M-2300-G2 Disc Brake Kit Instruction Manual

NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS
Please visit www.fordracingparts.com for the most current instruction information
PLEASE READ ALL OF THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION. AT ANY TIME YOU DO NOT UNDERSTAND THE INSTRUCTIONS, PLEASE CALL THE FORD RACING TECHLINE AT 1-800-367-3788 

OVERVIEW :

These components will fit late 9″ axle and 8.8″ truck assemblies with 2.00″ x 3.56″ brake mounting pattern,
3.15″ OD axle bearings, 2.50″ brake gap and a popular 5-hole, 4.5″ diameter wheel mounting pattern.
CAUTION: JACK STANDS MUST BE USED ON A LEVEL SURFACE AND BE SECURELY SEATED. FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY OR VEHICLE DAMAGE ! ! !

PARTS INCLUDED IN KIT :

Qty        Description

2         Brake rotor
1         RH Caliper and anchor plate
1         LH Caliper and anchor plate
1         Brake caliper support bracket RH (marked L)
1         Brake caliper support bracket LH (marked R)
2         Preload spacer
2         Disc shield
2         Anti-moan bracket U-bolt and clamp
4         Anti-moan bracket U-bolt nut
1         Brake pad set (rear)
6         Disc shield attaching bolt
4         Brake caliper anchor plate bolt
8         3/8 – 24 x 1.25 Hex bolts
8         3/8 – 24 Hex head flange nuts

INSTALLATION INSTRUCTIONS :

PERFORM THE FOLLOWING WORK ON A COLD VEHICLE ONLY ! ! !

STEP 1: Remove brakes, axle shafts and backing plates from axle housing.
STEP 2: Install preload spacers onto the axles before pressing on new axle bearings.
STEP 3: Loosely install the anti-moan brackets onto the housing.
STEP 4: Place the caliper support bracket on the housing and slide the axle shaft into the housing. Caliper support bracket marked L installs on the RH side (passenger) and the bracket marked R installs on the LH side (driver).Caliper mounts forward of the axle housing.
STEP 5: Install four 3/8 – 24 x 1.25 bolts from the backside of the axle housing flange and 3/8 flanged nuts to capture the caliper support bracket, anti-moan bracket and bearing retainer to the housing. Torque the nuts to 50 lb-ft. Torque the nuts on the anti-moan braceto 26 lb-ft.
STEP 6: Using the six supplied disc shield bolts attach the disc shield to each side with the caliper opening towards the front of vehicle. Torque the bolts to 177 lb-in.
STEP 7: Install the brake rotor over the wheel studs and slide into place.
STEP 8: Install the caliper and anchor plate and torque the bolts to 76 lb-ft. When the caliper is installed correctly, the bleeder will be at the high point of the caliper.
NOTE: Depending on your vehicle, a disc brake residual pressure valve, adjustable proportioning valve and correctly sized master cylinder may be required. Caliper piston diameter 1.685″

NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND

WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS

NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS

Techline 1-800-367- 3788

Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356

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References

• Official Site of Ford Performance Parts - Mustang Parts, Crate Engines, Packs, Wheels, Superchargers, Racing Parts | Performance Parts Authority
• Manual-Hub.com – Free PDF manuals!

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