PRO POINT 8960502 Rolling Pipe Bender Machine User Manual

PRO POINT 8960502 Rolling Pipe Bender Machine

Rolling Pipe Bender Machine

Specifications:

• Max. Round Pipe Thickness: SAE
• Max. Square Pipe Thickness: SAE
• Round Dies (1 ea)
• Square Dies (1 ea)
• Bending Radius: Stainless Steel – Mild Steel

Introduction:

The Rolling Pipe Bender Machine is a versatile tool capable of bending thin- walled round pipe made of mild or stainless steel. It is equipped with two driving rollers and one driven roller, allowing for bending round pipes from 5/8 to 2-7/8 in. or square pipes from 5/8 to 1-7/8 in. The machine can perform large radius bends or even complete circles. It can be operated manually or semi-automatically.

Please consult the separate motor manual for safety and operating instructions before using this machine.

Safety:

WARNING! Read and understand all instructions before using this tool. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment.

Keep this manual for safety warnings, precautions, operating or inspection, and maintenance instructions.

Hazard Definitions:

Please familiarize yourself with the hazard notices found in this manual. A notice is an alert that there is a possibility of property damage, injury, or death if certain instructions are not followed.

• DANGER! This notice indicates an immediate and specific hazard that will result in severe personal injury or death if the proper precautions are not taken.
• WARNING! This notice indicates a specific hazard or unsafe practice that could result in severe personal injury or death if the proper precautions are not taken.
• CAUTION! This notice indicates a potentially hazardous situation that may result in minor or moderate injury if proper practices are not taken.
• NOTICE! This notice indicates that a specifichazard or unsafe practice will result in equipment or property damage but not personal injury.

Work Area:

1. Operate in a safe work environment. Keep your work area clean,well-lit, and free of distractions. Place lights so you are not working in a shadow.
2. Keep anyone not wearing the appropriate safety equipment awayfrom the work area.
3. Store unused tools properly in a safe and dry location to prevent rust or damage. Lock tools away and keep out of the reach of children.
4. Do not install or use in the presence of flammable gases, dust, or liquids.

Personal Safety:

WARNING! Wear personal protective equipment approved by the Canadian Standards Association (CSA) or American National Standards Institute (ANSI).

Personal Protective Equipment:

1. Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work performed.
2. Wear the appropriate type of full-face shield in addition to safety goggles, as the work can create chips, abrasive or particulate matter.
3. Wear gloves that provide protection based on the work materials or to reduce the effects of tool vibration.

FAQ:

Q: What is the maximum thickness of round and square pipes that the Rolling Pipe Bender Machine can handle?
A: The Rolling Pipe Bender Machine can handle round pipes with a maximum thickness of SAE and square pipes with a maximum thickness of SAE.

Q: Can the machine bend pipes in large radius bends or complete circles?
A: Yes, the machine is capable of bending pipes in large radius bends or even a complete circle.

Q: Can the machine be operated manually or semi-automatically?
A: Yes, the user can operate the machine either manually or in a semi- automatic mode.

Q: What safety precautions should I follow when using the Rolling Pipe Bender Machine?
A: Please read and understand all instructions in the manual before using the machine. Ensure that your work area is clean, well-lit, and free of distractions. Wear appropriate personal protective equipment, including impact safety goggles, a full-face shield, and gloves. Keep anyone not wearing safety equipment away from the work area. Store unused tools properly in a safe and dry location. Do not use the machine in the presence of flammable gases, dust, or liquids.

Please read and understand all instructions before use. Retain this manual for future reference

ROLLING PIPE BENDER MACHINE

SPECIFICATIONS

SPECIFICATIONS

Max. Round Pipe Thickness| Stainless Steel| 0.02 to 0.08 in.
Mild Steel| 0.03 to 0.09 in.
Max. Square Pipe Thickness| Stainless Steel| 0.02 to 0.06 in.
Mild Steel| 0.03 to 0.07 in.
Round Dies (1 ea)| SAE| 5/8; 3/4; 7/8 and 2-1/2; 1 and 2; 1-1/4 and 1-1/2; 2-7/8 in.
Square Dies (1 ea)| SAE| 5/8, 1 and 1-5/8; 3/4, 7/8 and 1-1/2; 1-1/8 and 1-7/8 in.
Bending Radius| 360°

INTRODUCTION

The Rolling Pipe Bender Machine is capable of bending thin-walled round pipe made of mild orstainless steel. The machine is equipped with two driving rollers and one driven roller that can bend round pipe from 5/8 to 2-7/8 in. or square pipe from 5/8 to 1-7/8 in., in large radius bendsor even a complete circle. The user can operate the machine manually or semi-automatically.A separate motor manual is included. Please consult the safety and operating instructions before using this machine.

SAFETY

WARNING! Read and understand all instructions before using this tool. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or inspection and maintenance instructions.

HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual. A notice is an alert that there is a possibility of property damage, injury or death if certain instructions are not followed.

DANGER! This notice indicates an immediate and specific hazard that will result in severe personal injury or death if the proper precautions are not taken.
WARNING! This notice indicates a specific hazard or unsafe practice that could result in severe personal injury or death if the proper precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that may result in minor or moderate injury if proper practices are not taken.
NOTICE! This notice indicates that a specific hazard or unsafe practice will result in equipment or property damage, but not personal injury.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit and free of distractions. Place lights so you are not working in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away from the work area.
3. Store unused tools properly in a safe and dry location to prevent rust or damage. Lock tools away and keep out of the reach of children.
4. Do not install or use in the presence of flammable gases, dust or liquids.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the Canadian Standards Association (CSA) or American National Standards Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work performed.
2. Wear the appropriate type of full-face shield in addition to safety googles, as the work can create chips, abrasive or particulate matter.
3. Wear gloves that provide protection based on the work materials or to reduce the effects of tool vibration.
   • Do not wear gloves when operating a tool that can snag the material and pull the hand into the tool.
4. Wear protective clothing designed for the work environment and tool.
5. Non-skid footwear is recommended to maintain footing and balance in the work environment.
6. Wear steel toe footwear or steel toe caps to prevent a foot injury from falling objects.

PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid personal injury or damage to tool.

1. Do not operate any tool when tired or under the influence of drugs, alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating a tool. Proper footing and balance enables better control in unexpected situations.
4. Keep hands away from the rollers when the machine is operating to avoid a crushing injury.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to the tool safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Use the correct tool for the job. This tool was designed for a specific function. Do not modify or alter this tool or use it for an unintended purpose.
2. Do not use the tool if any parts are damage broken or misplaced. Repair or replace the parts.
3. Never attempt to bend a tube that exceeds the max. bending thickness (see Pipe/Tube Thickness Chart).
4. The outside pipe diameter must fit the groove in all three rollers. A mismatch may damage the rollers or pipe when under pressure.
5. Make sure a pipe’s weld seam is not at the bending point. This can damage the pipe and/or the rollers.

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the missing part before operating. Failure to do so could result in a malfunction and personal injury.
Remove the parts and accessories from the packaging and inspect for damage. Make sure that all items in the contents are included.

Contents:

• Pipe Bender
• Round Bending Rollers
• Square Bending Rollers

OPERATION

Numbered references in parenthesis (#1) refer to the included Parts List.
The machine is preassembled except the roller mould sets. Each set has two drive rollers and one center roller.
PIPE BENDER SET-UP

1. Place the pipe bender on a flat surface that can support the tool.
2. Select the roller set based on the steel tube’s diameter and the thickness (see Pipe/Tube Thickness Chart).
3. Using a mismatched roller size for the pipe can result in a misshapen bend.
4. Mount one of the drive rollers (#27). Ensure the notch in the roller’s opening aligns with the key on the driving shaft (#23). Push to seat the roller. Screw the round nut (#26) onto the driving shaft to secure the roller. Repeat with the second drive roller.
5. Mount the last roller onto the center spindle and secure with the remaining round nut.

PIPE/TUBE THICKNESS CHART

OPERATING THE PIPE BENDER

1. Plug the machine into the power outlet.
2. Turn the adjustable screw (#18) clockwise to raise the center roller out of the way.
3. Lubricate all three rollers with a little oil where they will touch the pipe.
4. Place the pipe or tube into the grooves of the drive rollers. The pipe’s seam should not align with the bend direction.
5. Some dies have multiple-diameter rollers. Ensure you have the pipe aligned with the matching diameter on each roller.
6. Turn the adjustable screw counterclockwise to lower the center roller onto the pipe. Ensure it fits into the groove. You may need to adjust the nut and roller to ensure the fit. Do not tighten fully yet.
7. Pull the pipe through the rollers to the spot where you want the bend to begin.
8. Turn the adjustable screw clockwise to apply pressure to the pipe.
9. Turn the power switch to Forward or Reverse based on the direction you wish to turn the drive rollers.
   • Forward moves the rollers clockwise and the pipe will move from left-to-right.
   • Reverse moves the rollers counterclockwise and the pipe will move from right-to-left.
   • Pause stops the drive rollers. Select this and wait several seconds before changing roller direction.
10. Turn the adjustable screw clockwise to increase the depth of the bend. This can be done while pause or during the bend.
11. Increase the bend depth in small increments and continue to pass the pipe back and forth through the rollers. Apply slow, gradual pressure to the pipe until it has reached the correct bend angle.
12. Select Pause, then release the pipe by unscrewing the adjustable screw.
13. Unplug the machine after finishing the work.

CARE & MAINTENANCE

1. Maintain the tool with care. A tool in good condition is efficient, easier to control and will have fewer problems.
2. Inspect the tool fittings, alignment, hoses and power supply cord periodically. Have damaged or worn components repaired or replaced by an authorized technician. Only use identical replacement parts when servicing.
3. Follow instructions for lubricating and changing accessories.
4. Only use accessories intended for use with this tool.
5. Keep the tool handles clean, dry and free from oil/grease at all times.
6. Maintain the tool’s labels and name plates. These carry important information. If unreadable or missing, contact Princess Auto Ltd. for replacements.

WARNING! Only qualified service personnel should repair the tool. An improperly repaired tool may present a hazard to the user and/or others.

LUBRICATION
Inspect and lubricate the tool when required. Only use light oil to lubricate the tool. Other lubricants may not be suitable and could damage the tool or cause a malfunction during use.
Lubricate the adjustment screw, screw bolt, chain and axis bearing with machine oil.

STORAGE
When not in use for an extended period, apply a thin coat of lubricant to the steel parts to avoid rust. Remove the lubricant before using the tool again.

DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws for electronic devices, batteries, oil or other toxic liquids.

TROUBLESHOOTING

Visit a Princess Auto Ltd. location for a solution if the tool does not function properly or parts are missing. If unable to do so, have a qualified technician service the tool.

PARTS BREAKDOWN

PARTS LIST

Visit www.princessauto.com for more information

References

• princessauto.com

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