PRO-POINT 8667784 Pneumatic Motorcycle Lift User Manual

V1.2
8667784
1,000 LB HYDRAULIC/ PNEUMATIC MOTORCYCLE LIFT
USER MANUAL

Please read and understand all instructions before use. Retain this manual for future reference.

SPECIFICATIONS

INTRODUCTION

The 1,000 lb Pneumatic/Hydraulic Motorcycle Lift is a platform with a wheel chock and removable rear plate specifically designed to support a motorcycle or dirt bike. Use the lift for cleaning or vehicle maintenance. Hook the lift up to an air source for quick lifting or use the anti-slip foot pedal to manually raise the vehicle.

SAFETY

WARNING! Read and understand all instructions before using this tool. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or inspection and maintenance instructions.

HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual. A notice is an alert that there is a possibility of property damage, injury, or death if certain instructions are not followed.

DANGER! This notice indicates an immediate and specific hazard that will result in severe personal injury or death if the proper precautions are not taken.
WARNING! This notice indicates a specific hazard or unsafe practice that could result in severe personal injury or death if the proper precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that may result in minor or moderate injury if proper practices are not taken.

NOTICE!  This notice indicates that a specific hazard or unsafe practice will result in equipment or property damage, but not personal injury.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit and free of distractions.
2. Keep anyone not wearing the appropriate safety equipment away from the work area.
3. Store tools properly in a safe and dry location. Keep tools out of the reach of children.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the Canadian Standards Association (CSA) or American National Standards Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work performed.

2. Wear gloves that provide protection based on the work materials or to reduce the effects of tool vibration.
   2.1 Do not wear gloves when operating a tool that can snag the material and pull the hand into the tool.

3. Wear protective clothing designed for the work environment and tool.

4. Non-skid footwear is recommended to maintain footing and balance in the work environment.

5. Wear steel toe footwear or steel toe caps to prevent a foot injury from falling objects.

PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid personal injury or damage to the tool.

1. Do not operate any tool when tired or under the influence of drugs, alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating the tool. Proper footing and balance enables better control in unexpected situations.

SPECIFIC SAFETY PRECAUTIONS
WARNING! DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to the tool safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Use the correct tool for the job. This tool was designed for a specific function. Do not modify or alter this tool or use it for an unintended purpose.
2. Always place the tool on a solid, flat, level surface capable of supporting the weight of the load.
3. Before lowering load, ensure that there are no obstructions underneath and that all people are standing clear.
4. Do not attempt to move the load while on the lift. The lift must only be used in a static position for lifting and lowering loads. Ensure that the load remains stable at all times.
5. Make sure there is enough clearance around the lift and the load for the movement of raising and lowering.
6. Lower the load slowly to prevent dynamic load shock to the pump.
7. Do not place your hands between the moving components.
8. Do not place any part of your body beneath the lift while working on the vehicle.
9. Inspect the tool before each use. DO NOT use if bent, broken, cracked, leaking or otherwise damaged, any suspect parts are noticed or it has been subjected to a shock load.
10. The lift is designed to temporarily support the load. Do not use for long term support of the load.
11. Follow the precautions for the air source used with the pump.

HYDRAULIC PRECAUTIONS
DANGER! Seek immediate medical attention if hydraulic fluid under pressure penetrates your skin. See Injection Injury precautions for instructions before using a pressurized hydraulic system.

1. Do not touch or handle hydraulic hoses or components while under pressure. Hydraulic fluid escaping under pressure has sufficient force to penetrate your clothing and skin. A pinpoint hole may inject hydraulic fluid into your body. Seek immediate medical attention if this occurs (see Injection Injury).
2. Never exceed the hydraulic system’s load capacity (see Specifications).
3. Do not adjust the hydraulic system’s relief setting. The settings are preset by the factory.
4. Hydraulic oil under pressure is hot and can cause a burn injury if touched, sprayed or spilled. Allow the hydraulic system to cool before conducting maintenance.
5. Hydraulic components require regular inspection. Release all pressure from the system before you inspect it. Replace damaged hydraulic parts with identical manufacturer’s components.
6. Do not attempt makeshift repairs to a hydraulic system. Such repairs can fail suddenly and create a hazardous condition.
7. Hydraulic fluid has a combustible flash point of 200°F (93°F). Do not expose the fluid to an ignition source.
8. Change your clothing immediately if sprayed with hydraulic fluid. Store clothing or rags contaminated with hydraulic fluid in an pproved metal safety can with a spring-closing lid and venting designed to contain a fire.
9. Only use hydraulic fluid in the pump. Do not substitute or mix brake fluid, or any other fluid, with the hydraulic fluid. This can result in a pump failure and injure the user or bystander. It may also damage the pump.

INJECTION INJURY
DANGER! Seek immediate, professional medical treatment if fluid penetrates your skin. It may feel like a pricking or sting. Do not wait for the appearance of symptoms. A toxic reaction can occur from the exposure. Delay in treatment can lead to amputation or death.
Inform the medical staff that you have a fluid penetration injury as soon as you arrive at the medical facility. The severity of the symptoms will depend on the type of fluid injected. Bring the Safety Data Sheet for the fluid with you to the medical facility if possible.

INJECTION PRECAUTIONS
Fluid can penetrate the skin at 100 PSI pressure. Fluid escaping under pressure from the tool has sufficient force to penetrate your clothing and skin. Follow the precautions below to avoid an injection injury.

1. Always check for leaks wearing a face shield, safety goggles, rubberized gloves and protective clothes.
2. Release all pressure from the system before you inspect it.
3. Do not use your hands to detect a fluid leak. Use a large piece of wood, cardboard or paper and watch for discolouration.
4. Replace damaged parts with identical manufacturer’s components to ensure it is rated to handle the pressure.

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the missing part before operating. Failure to do so could result in a malfunction and personal injury.
Remove the parts and accessories from the packaging and inspect for damage.

IDENTIFICATION KEY

A Wheel Rest
B Wheel Chock
C Platform
D Attachment Point
E Ramp
F Front Arm Support
G Safety Bar
H Lock Bolts (x2)| I Caster (x2)
J Pressure Release Pedal
K Foot Pedal
L Air Pump
M Air Hose and Valve
N Hydraulic Pump
O Wheel (x2)
P Rear Arm Support
---|---

OPERATION

Letter references in parenthesis (A) refer to the included Identification Key.
Bleed the hydraulic system before first use and after a long time in storage (see Care & Maintenance).

1. Lower the platform (C) to the lowest position and check all nuts and bolts for tightness.

2. Open the release valve on the hydraulic pump (N) and quickly pump the foot pedal (K) several times to purge air from the  ydraulic system. Close the release valve.

3. Turn the lock bolts (H) until the casters (I) are slightly off the ground to prevent the lift from rolling. Ensure the lift is level.

4. Tilt the wheel chock (B) so the wheel can easily roll into it. Push the motorcycle or dirt bike up the ramp (E) onto the platform (C), then into the wheel chock. Push the wheel forward until the chock flips forward and the wheel is snug against the wheel rest.

5. Secure the motorcycle/dirt bike with tie down straps (sold separately).

6. Repeatedly depress the foot pedal (K) to slowly to raise the platform. Stop once the table is at the maximum height. Continuing to increase the pressure can damage the mechanism or cause a failure in the hydraulic system. Pressurized air can be used to raise the lift instead of the foot pedal.
   6.1 Ensure the air source pressure does not exceed the pump’s maximum capacity (see Specifications).
   6.2 Attach the valve of the air hose (M) to an air source.
   6.3 Press the valve trigger to allow a steady airflow into the pump. Do not apply air in bursts as this will jolt the pump and load. This may damage to the lift or cause the load to shift and fall.

7. Slide the safety bar (G) completely through the holes on both sides of the front arm support (F). This will prevent the lift from accidentally descending.

8. When work is complete, remove the safety bar and press the pressure release pedal (J) and pump the foot pedal (K) to gently lower the load. Never allow the load to come down quickly as it can damage the pump or lift’s mechanism. Ensure the ramp extends correctly.
   8.1 Tighten the speed control valve on the hydraulic pump (N) clockwise to slow the descent speed. Turn the valve counterclockwise to increase the descent speed.

9. Remove the tie down straps and pull the motorcycle/dirt bike free of the wheel chock. Walk the vehicle off the platform and ramp.

10. To store the lift, turn the lock bolts (H) until the casters touch the ground.

CARE & MAINTENANCE

1. Maintain the tool with care. A tool in good condition is efficient, easier to control and will have fewer problems.
2. Inspect the tool components periodically. Repair or replace damaged or worn components. Only use identical replacement parts  when servicing.
3. Follow instructions for lubricating and changing accessories.
4. Keep the tool handles clean, dry and free from oil/grease at all times.
5. Maintain the tool’s labels and name plates. These carry important information. If unreadable or missing, contact Princess Auto Ltd. for replacements.

WARNING! Only qualified service personnel should repair the tool. An improperly repaired tool may present a hazard to the user and/or others.

LUBRICATION
Inspect and lubricate the tool when required. Lubricate mechanical parts of the lift like the foot or release pedal with heavy oil or grease.

AIR TOOL LUBRICATION
NOTICE! Only use air tool oil to lubricate the pump. Other lubricants are not suitable and will damage the pump or cause a malfunction during use.
NOTICE! Never use a penetrating oil to lubricate the pump. Penetrating oil acts as a solvent that will dissolve the pump’s grease packing and may damage the o-rings, causing the pump to seize or malfunction.

1. Manually add a drop or two of air tool oil into the tool’s male connector before each use and after every hour of continuous use. Attach the air source and operate for three seconds to distribute the oil. The tool will not work properly without lubrication and parts will wear prematurely.
2. Avoid adding too much air tool oil as this can cause premature power loss and eventual tool failure. A qualified technician will need to take the tool apart and clean out the excess oil.

BLEEDING THE HYDRAULIC SYSTEM
Bleed excess air from the hydraulic system as follows:

1. Open the release valve by depressing the pressure release pedal (J).
2. Remove the oil filler plug and fill the pump with hydraulic fluid.
3. Wait 5 minutes for trapped air to rise to the surface.
4. Pump the foot pedal (K) quickly for several full strokes to eliminate any air in the system. Keep the release valve open.
5. Check the oil filler hole and if necessary, top off with more hydraulic oil.
6. Restore the oil filler plug. Close the release valve by restoring the pressure release pedal (J) to its original position.
7. Test the ram several times for proper operation before putting it into use. Do not use the ram if it still does not appear to be working properly. Have a qualified service technician service or repair the hydraulic system.

STORAGE

When not in use for an extended period, apply a thin coat of lubricant to the steel parts to avoid rust. Remove the lubricant before using the tool again.
Lower the lift before storing. Retract the pump’s ram fully to protect it from corrosion. Extend the lock bolts (H) to raise the wheels from the ground to prevent it from moving.

DISPOSAL

Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws for electronic devices, batteries, oil, or other toxic liquids.
IMPORTANT! DO NOT pollute the environment by allowing uncontrolled discharge of waste oil.

DISPOSAL OF HYDRAULIC FLUID
Do not drain hydraulic oil into the sewer system or dispose in an uncontrolled location. Hydraulic fluid may take up to a year to break down in the environment and the ingredients may still be toxic. Contact your local municipality for proper disposal instructions or locations.

TROUBLESHOOTING

Visit a Princess Auto Ltd. location for a solution if the tool does not function properly or parts are missing. If unable to do so, have a qualified technician service the tool.

vent screw, and purge the hydraulic system of trapped air.
Release valve is not tight.| Tighten the release valve
Lift overloaded.| Reduce load (see Specifications).
Hydraulic system is contaminated with particulates.| Service the hydraulic system and replace hydraulic oil.
Pump does not work.| The piston and cylinder seals are not lubricated or blocked.| 1. Check the cylinder intake valve for blockage. Add a small amount of lubricant to the intake valve before resealing.
2. Purge the hydraulic system of air.
Pump pressure is insufficient.| Increase the air pressure to the pump, but ensure it does not exceed the maximum pressure rating (see Specifications).
Release valve is not tight.| Tighten the release valve.
Hydraulic system is contaminated with particulates.| Service the hydraulic system and replace hydraulic oil.
Platform doesn’t raise to maximum height.| Insufficient
hydraulic oil in the cylinder.| Add hydraulic oil until cylinder is full. Purge air from the hydraulic system, then top up the oil.

PARTS BREAKDOWN

PARTS LIST

For technical questions call 1-800-665-8685
Visit www.princessauto.com for more information

References

• princessauto.com

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