SCHLAGE Large Format Cores User Manual
- June 15, 2024
- Schlage
Table of Contents
- Large Format Cores
- Product Information
- Specifications
- Locksets
- Patented Undercut Groove
- Key Control Summary
- If You Are Not Familiar With Pinning Large format
- Retrofitting Competitor Tailpiece Modification
- Troubleshooting
- Key Bitting Specifications
- Cutting Everest 29 Keys on the Blue Punch
- Upgrading to New Top Jaw
- Red Knob Operation
- Black Lever Operation
- Upgrade Package 40-074
- Upgrading Machines with a Red Knob
- Upgrading Machines with a Black Lever
- Tips for Cutting Everest 29 Keys
- Service Equipment
- Cylinders
- FAQ (Frequently Asked Questions)
- Q: Where can I find the key bitting specifications for Everest
- Q: Can I use non-Schlage key blanks with Everest 29 cores?
- Q: How can I obtain restricted key blanks and cores?
- Q: What if I encounter issues with the Schlage large format
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Large Format Cores
Product Information
Specifications
- Product Name: Schlage Large Format Cores
- Service Manual: Included
- Key Control: Everest 29 Patented
- Key Control Patents: U.S. utility patent 7,665,337 and design
patent D689,759
Locksets
An array of Schlage deadbolts, mortise locks, and key-inlever
locksets are now available to accept LFIC cores. Please consult
Schlage sales literature and your local distributor for the latest
offering of functions and finishes.
Patented Undercut Groove
The patented undercut groove in the Everest 29 keys requires a
secondary milling operation to make the key blank. Manufacturing
and distributing these blanks by anyone other than Schlage is a
violation of federal patent law. By replacing standard cores with
Everest 29 patented key cores, end users can ensure a high level of
key control.
Key Control Summary
Most Everest 29 Family restricted keyways are for end users who
do their own key cutting. The keyway used for each job is
registered to the end user by Schlage. Everest 29 restricted key
blanks, cut keys, and cores are only furnished through authorized
Schlage distributors when the end user attaches a letter of
authorization to the purchase order.
Restricted items are shipped directly to the end user or a
location specifically authorized by the end user to prevent
unauthorized access to keys and cores by locksmiths and
distributors. Locksmiths and other security dealers who cut all
keys for their end user customers must sign special key control
contracts to handle these restricted keyways.
To further deter unauthorized key duplication, Schlage stamps a
facility code or locksmith ID number on all keys and blanks to
identify their origin.
Product Usage Instructions
If You Are Not Familiar With Pinning Large format
Interchangeable Cores
If you are not familiar with pinning large format
interchangeable cores, you can visit alle.co/LFIC for interactive
instructions on how to pin LFIC cylinders.
1. Never remove the plug, unless you have a Primus cylinder.
These cores are designed to be top loaded. All combinating is done
strictly by numbers as it is not possible to see any of the pins at
the shear line. Each pin size is determined with simple addition
and subtraction. There is no opportunity for trial-and-error. The
plug may need to be installed with Primus cylinders.
Retrofitting Competitor Tailpiece Modification
If you need to retrofit competitor tailpiece modification,
please refer to the service manual for detailed instructions and
illustrations.
Troubleshooting
If you encounter any issues with the Schlage large format cores,
please refer to the troubleshooting section in the service manual
for step-by-step solutions to common problems.
Key Bitting Specifications
The key bitting specifications for Everest 29 keys can be found
in the service manual. Please refer to the appropriate section for
detailed information on key bitting.
Cutting Everest 29 Keys on the Blue Punch
To cut Everest 29 keys on the blue punch, follow these tips:
-
Ensure the blue punch is properly calibrated and aligned.
-
Insert the Everest 29 key blank into the blue punch according
to the instructions provided. -
Follow the cutting sequence and depths specified for Everest 29
keys. -
Verify the accuracy of the cut key using a key gauge or key
test block.
Upgrading to New Top Jaw
To upgrade to the new top jaw, follow these steps:
-
Refer to the service manual for the specific instructions on
replacing the top jaw. -
Ensure you have the necessary tools and replacement parts.
-
Carefully remove the old top jaw and replace it with the new
one. -
Securely tighten any screws or fasteners.
Red Knob Operation
To operate the red knob, follow these instructions:
-
Ensure the machine is powered on and ready for operation.
-
Rotate the red knob clockwise to engage the cutting
mechanism. -
Position the key blank securely in the designated slot.
-
Rotate the red knob counterclockwise to initiate the cutting
process. -
Monitor the cutting progress and remove the cut key when
finished.
Black Lever Operation
To operate the black lever, follow these instructions:
-
Ensure the machine is powered on and ready for operation.
-
Move the black lever to the “up” position to engage the cutting
mechanism. -
Insert the key blank into the appropriate slot.
-
Push down on the black lever to initiate the cutting
process. -
Release the lever and remove the cut key when finished.
Upgrade Package 40-074
If you have the upgrade package 40-074, please refer to the
service manual for detailed instructions on how to install and
utilize the upgrade package.
Upgrading Machines with a Red Knob
If you need to upgrade machines with a red knob, please follow
the instructions provided in the service manual for step-by-step
guidance on the upgrade process.
Upgrading Machines with a Black Lever
If you need to upgrade machines with a black lever, please
consult the service manual for detailed instructions on how to
perform the upgrade correctly.
Tips for Cutting Everest 29 Keys
When cutting Everest 29 keys, consider the following tips:
-
Ensure the cutting machine is properly calibrated and
maintained. -
Use the correct cutting sequence and depths specified for
Everest 29 keys. -
Regularly clean and lubricate the cutting machine to ensure
smooth operation. -
Inspect the cut keys for accuracy and make any necessary
adjustments.
Service Equipment
For service-related equipment and tools, please refer to the
service manual for a comprehensive list of recommended tools and
their usage.
Cylinders
For information on cylinders compatible with Schlage large
format cores, please consult the service manual or contact your
local distributor.
FAQ (Frequently Asked Questions)
Q: Where can I find the key bitting specifications for Everest
29 keys?
A: The key bitting specifications can be found in the service
manual under the “Key Bitting Specifications” section.
Q: Can I use non-Schlage key blanks with Everest 29 cores?
A: No, it is a violation of federal patent law to use key blanks
manufactured by anyone other than Schlage with Everest 29 cores.
Please ensure you use authorized Schlage key blanks for optimal
performance and key control.
Q: How can I obtain restricted key blanks and cores?
A: Restricted key blanks and cores are only furnished through
authorized Schlage distributors. To obtain them, you need to attach
a letter of authorization to your purchase order.
Q: What if I encounter issues with the Schlage large format
cores?
A: If you encounter any issues, please refer to the
troubleshooting section in the service manual for step-by-step
solutions. If the problem persists, contact Schlage customer
support for further assistance.
Schlage large format cores
Service manual
Table of Contents
5 Everest 29 Patented Key Control
5 Key Control Summary
5 Locksets
6 If You Are Not Familiar With Pinning Large format Interchangeable Cores
8 6-Pin Combinating Example (Corbin Russwin)
9 6-Pin Combinating Example (Sargent)
10 Rekeying the LFIC cylinder
10 Retrofitting competitor tailpiece modification
11 Troubleshooting
12 Key bitting specifications
13 Cutting Everest 29 keys on the blue punch
14 Upgrading to new top jaw
14 Red knob operation 14 Black lever operation 14 Upgrade package 40-074 15
Upgrading machines with a red knob 15 Upgrading machines with a black lever
16 Tips for cutting Everest 29 keys
17 Service Equipment
18 Cylinders
Everest 29 Patented Key Control
Everest 29 Patented Key
Control
Most building owners have security problems due to the unauthorized
duplication of keys. Schlage Everest 29 keys are protected by U.S. utility
patent 7,665,337 and design patent D689,759.
Locksets
An array of Schlage deadbolts, mortise locks and key-inlever locksets are now
available to accept LFIC cores. Consult Schlage sales literature and your
local distributor for the latest offering of functions and finishes.
Patented undercut groove
The patented undercut groove requires a secondary milling operation to make
the key blank. It is a violation of federal patent law for anyone other than
Schlage to manufacture and distribute these blanks. By replacing standard
cores with Everest 29 patented key cores, end users can be assured of a high
level of key control.
Lip for patent protection
Key Control Summary
Most Everest 29 Family restricted keyways are for end users who do their own
key cutting. The keyway is used for each job is registered to the end user by
Schlage. Everest 29 restricted key blanks, cut keys and cores are furnished
only through authorized Schlage distributors and then only when the end user
attaches a letter of authorization to the purchase order.
Restricted items are shipped directly to the end user or a location
specifically authorized by the end user. Shipping the order prevents
locksmiths and distributors from having access to keys and cores without the
permission of the end user.
Restricted keyways are for locksmiths and other security dealers who cut all
keys for their end user customers. Dealers must sign special key control
contracts to handle these keyways.
As a further deterrent to unauthorized key duplication, Schlage stamps a
facility code or locksmith ID number on all keys and blanks to identify where
they originated.
Schlage · SFIC service manual · 5
If You Are Not Familiar With Pinning Large format Interchangeable Cores
If You Are Not Familiar With Pinning Large format
Interchangeable Cores
Visit alle.co/LFIC for interactive instructions on how to pin LFIC cylinders.
1. Never remove the plug, unless you have a Primus cylinder. These cores are
designed to be top loaded. All combinating is done strictly by numbers as it
is not possible to see any of the pins at the shear line. Each pin size is
determined with simple addition and subtraction. There is no opportunity for
trial-and-error. The plug may need to be installed with Primus cylinders.
Î NOTE: Refer to the Schlage Primus service manual for pinning all Primus
cylinders.
Top Pin Build-up Pin Master Pin Bottom Pin
4. Combinate one chamber completely before moving on to the next. Think of
each one as a simple math problem which always has the answer of 23 for
control chambers and the standard Schlage-15 rule for all other chambers. Many
beginners try to install all seven bottom pins, then all master pins, then all
build-up pins, etc. This method may seem easier but it forces you to think
through each “math problem” two or three times, rather than once. Mistakes are
more common with this method. You will also never pick up any speed this way
and will usually have to write down all the pins before combinating the core.
Your goal should be to calculate each chamber quickly in your head as you
build each stack.
5. With all chambers combinated, turn the plug back to the 12 o’clock
position so all the pin stacks can fall into place. Caution: The bottom of the
Schlage keyway is very wide and open. Do not turn the plug in a direction
which would allow the pins to engage in the bottom of the key slot.
CONTROL CHAMBERS ONLY
2. For all operating keys, have the bittings legibly and neatly written. You
can get bittings from the bittings list or by gauging each key individually.
Each digit of the control key should be directly over the corresponding digit
of the master and change key. With the control key bitting on the top, it is
helpful to draw a line under it in order not to confuse control bittings with
operating bittings during the pin calculation. Unless the core is cross keyed,
you normally only need three key bittings: control, TMK (top master key) and
change key. In most properly designed systems, intermediate level master keys
will operate automatically. This is because each digit of their bitting is
usually contained either in the TMK or the change key. If any master keys must
operate which have a digit not already contained in the change or TMK, that
digit must be written in the appropriate position and pinned in.
3. There are two shear lines in each control chamber; one for the operating
keys (change, master, grand master, etc.) and one for the control key. A
build-up pin is used to span the distance between the two. Its length changes
based on the difference between the control key and the deepest operating key.
NOTE: Control chambers for Corbin Russwin cylinders are only chambers 2 and 3.
Control chambers for Sargent cylinders are only chambers 3 and 4. The pin
stack is illustrated in Step 6, together with the addition and/or subtraction
necessary to determine pin. All control chambers use exactly the same logic
and math. They differ only by the specific bitting number of each key in a
given cut position.
add Top Pin enough to
total 23
control
Build-up Pin
plus 10 minus plug
total
deep op.
Master Pin (if any)
cut minus shallow op.
cut
shallow Bottom Pin operating
cut
Plug Total
Memorize:
Control + 10 – Plug Total + Build Up
Total Stack Height = 23
Refer to pages 8 (Corbin) and 9 (Sargent) for detailed examples of how to pin
cylinders for proper operations with operating keys and a control key. It is
important to remember that pinning rules differ for control chambers (rule of
23) and standard chambers (Schlage-15 rule). 6. In a master keyed core, each
chamber normally has four pins. With the plug turned, you can watch the top
surface of each pin stack as you complete it. The top surfaces should all line
up evenly. Paying attention to this detail lets you spot a pinning error
immediately and
6 · Schlage · SFIC service manual
If You Are Not Familiar With Pinning Large format Interchangeable Cores
correct it before it’s too late.
BU BU
Operating Key
Control Key
7. Add a very small amount of lubricant1 into each chamber. If using
graphite, do not overdo this or the springs will not have room to compress
properly.
8. Cap the core:
a. Install a spring into each chamber.
b. Slide top strip over the entire cylinder.
c. Press down and crimp the top strip, starting at the front and ending at the
back. Crimp along full length of cap strip. 9-1/2″ tongue and groove slip
joint pliers are suggested.
9. Test all three keys (control, TMK and change key).
10. Spray a small amount of lubricant into the keyway and run a key in and
out several times to work the lubricant through the core. This step is
especially important for Schlage patented cores. This is the only way to
lubricate the special side pin.
1 Schlage uses FinLub TF from Interflon. Other lubricants can be used, however, performance can vary greatly depending on lubricant properties.
Schlage · SFIC service manual · 7
6-Pin Combinating Example (Corbin Russwin)
6-Pin Combinating Example (Corbin Russwin)
3 0 9 6 0 5 3 6 1 6 0 5 1 2 3 6 0 5 1 2 3 0 2 9
Control A Grand Master AA Master A1 Change
34-101 34-102 34-101 34-103
13 4 4 16 242624 121005
Chamber 1 Shallowest operating cut is 1
(= bottom pin) Deepest minus shallowest is 2
(= master pin)
Standard Schlage-15 rules
apply.
Chamber 3
(Control chamber Rule of 23) Shallowest operating cut is 1
(= bottom pin) Deepest minus shallowest is 2
(= master pin) Formula of C + 10 – P = BU
9 + 10 – 3 = 16 We now have 1 + 2 + 16 = 19
“units of stuff” loaded. 4 (= top pin) must be added to total 23
Chamber 5 Shallowest operating cut is 0
(= bottom pin) Deepest minus shallowest is 2
(= master pin)
Standard Schlage-15 rules
apply.
Chamber 2
(Control chamber Rule of 23) Shallowest operating cut is 2
(= bottom pin) Deepest minus shallowest is 4
(= master pin) Formula of C + 10 – P = BU
0 + 10 – 6 = 4 We now have 2 + 4 + 4 = 10
“units of stuff” loaded. 10 (= top pin) must be added to total 23
Chamber 4 Shallowest operating cut is 0
(= bottom pin) Deepest minus shallowest is 6
(= master pin)
Standard Schlage-15 rules
apply.
Chamber 6 Shallowest operating cut is 5
(= bottom pin) Deepest minus shallowest is 4
(= master pin)
Standard Schlage-15 rules
apply.
8 · Schlage · SFIC service manual
6-Pin Combinating Example (Sargent)
6-Pin Combinating Example (Sargent)
3 6 9 4 0 5 3 6 1 6 0 5 1 2 3 6 0 5 1 2 3 0 2 9
Control A Grand Master AA Master A1 Change
34-101 34-102 34-101 34-103
4 13 16 4 242624 121005
Chamber 1 Shallowest operating cut is 1
(= bottom pin) Deepest minus shallowest is 2
(= master pin)
Standard Schlage-15 rules
apply.
Chamber 2 Shallowest operating cut is 2
(= bottom pin) Deepest minus shallowest is 4
(= master pin)
Standard Schlage-15 rules
apply.
Chamber 3
(Control chamber Rule of 23) Shallowest operating cut is 1
(= bottom pin) Deepest minus shallowest is 2
(= master pin) Formula of C + 10 – P = BU
9 + 10 – 3 = 16 We now have 1 + 2 + 16 = 19
“units of stuff” loaded. 4 (= top pin) must be added to total 23
Chamber 5 Shallowest operating cut is 0
(= bottom pin) Deepest minus shallowest is 2
(= master pin)
Standard Schlage-15 rules
apply.
Chamber 4
(Control chamber Rule of 23) Shallowest operating cut is 0
(= bottom pin) Deepest minus shallowest is 6
(= master pin) Formula of C + 10 – P = BU
4 + 10 – 6 = 8 We now have 0 + 6 + 8 = 14
“units of stuff” loaded. 9 (= top pin) must be added to total 23
Chamber 6 Shallowest operating cut is 5
(= bottom pin) Deepest minus shallowest is 4
(= master pin)
Standard Schlage-15 rules
apply.
Schlage · SFIC service manual · 9
Rekeying the LFIC cylinder
Rekeying the LFIC cylinder
1. Remove the core. Insert control key and rotate 15° counter-clockwise*
until action stops. Pulling on key will now extract core from housing.
15°
- For Corbin Russwin and Sargent cylinders, rotate 15° clockwise.
2. Install the new core. Insert control key and rotate 15° clockwise until action stops. Insert core into lever or housing. Rotate key 15° to the vertical position, locking the core into place. Pulling on the key will now extract the core from the housing.
15°
Retrofitting competitor tailpiece modification
These instructions only apply to tailpieces that will be used with Primus LFIC cylinders. 1. Remove the original tailpiece from an installed lock. Check the fitting of the competitor tailpiece to see if it needs to be
modified. If modification is necessary, insert the tailpiece into the tailpiece modification jig (47646702). Tighten the set screws on each side. Î NOTE: Make sure any washers or spacers are installed onto the tailpiece before inserting it into the tailpiece modification jig.
Remove as little tailpiece material as possible.
2. Flush cut the upper tailpiece leg with a hacksaw. Î NOTE: Use the tool wall as a guide.
10 · Schlage · SFIC service manual
Troubleshooting
3. Loosen the set screws and remove the tailpiece. Î NOTE: Remove any burrs
and sharp edges from the tailpiece once it is removed from the modification
tool.
Troubleshooting
If any key fails to operate the core you’ve just combinated, review the
bittings and try to ascertain where the mistake may be. Using a mallet, tap
the ejector tool. If the problem persists, take your next best guess of where
the error is a repeat with another chamber. When all keys operate, you know
that the remaining chambers are combinated correctly. Recombinate the empty
chambers. This technique is also used when it is necessary to decombinate the
core for rekeying. If you find combinating difficult, we recommend completely
finishing one chamber at a time, including the capping process, leaving the
remaining chambers empty. This allows you to test all keys chamber by chamber
until you build up enough accuracy and confidence to handle all chambers at
once. If keys fail to operate smoothly and you are positive you have cut the
keys and pinned the core correctly, your key machine may be out of adjustment
or pins may have gotten mixed up in your pin kit. You will need calipers or a
micrometer to check your pins and keys against the specs.
Schlage · SFIC service manual · 11
Key bitting specifications
Key bitting specifications
The following specifications are the same for Schlage Classic keys, including
Primus XP
Code Card
C45
for HPC 1200CM Code Machine
Use of cutting wheel CW-14MC is not recommended
MACS = 7
Increment:
0.15″
Progression:
Two Step
Blade Width:
.343″
Depth Tolerance: + .002″ – 0
Spacing Tolerance: ± .001″
Root Depths
0 .335″
5 .260″
1 .320″
6 .245″
2 .305″
7 .230″
3 .290″
8 .215″
4 .275″
9 .200″
Pins and springs
Bottom pins
Size Length
0
.165″
1
.180″
2
.195″
3
.210″
4
.225″
5
.240″
6
.255″
7
.270″
8
.285″
9
.300″
Part no. 34-300 34-301 34-302 34-303 34-304 34-305 34-306 34-307 34-308 34-309
LFIC master pins
Size Length
2
.030″
3
.045″
4
.060″
5
.075″
6
.090″
7
.105″
8
.120″
9
.135″
10
.150″
11
.165″
12
.180″
13
.195″
14
.210″
15
.225″
16
.240″
17
.255″
18
.270″
19
.285″
Part no. 34-202 34-203 34-204 34-205 34-206 34-207 34-208 34-209 47578810 47578811 47578812 47578813 47578814 47578815 47578816 47578817 47578818 47578819
Other pins and springs
Description
Part no.
Tumbler Spring
C503-113
Check Pin
34-007
Check Pin Spring
C603-951
Top pins
Size Length
1
.235″
2
.200″
3
.165″
Part no. 34-101 34-102 34-103
Application Plug total = 0, 1, 2, 3 Plug total = 4, 5, 6 Plug total = 7, 8, 9
12 · Schlage · SFIC service manual
Cutting Everest 29 keys on the blue punch
Cutting Everest 29 keys on the blue punch
Handle Depth Bar
L-Handle
Key Gauge
Die Carriage Bottom Jaw Cover Plate Depth Number
Top Jaw Bottom Jaw
Red Knob Clamp Into Groove Between Ribs
Key Stop
The original version of this popular key machine was developed in the mid-1970’s. Pro-Lok® is the most recent in the succession of companies that have manufactured the machine. Even if you have what appears to be an original Schlage punch (40-075), it was made by one of the earlier companies. The basic principles are the same for all versions of the machine, but there are minor differences in the vise jaws which affect the machine’s ability to cut Everest 29 S & T Family keys.
Machines made before July 1999 were not designed to hold Everest keys. Most of these machines have a thin top vise jaw made of stamped steel. Some machines will hold Everest keys, except sections with “45” in the designation (such as S145). Even the first generation solid steel jaw was produced before Everest keys existed and must be replaced.
You may be able to alter your old style jaw by slightly elongating the hole, so it can travel far enough to engage in S145 groove. However, this solution should only be a temporary measure until you install the 40-074 upgrade package with the properly shaped top jaw.
Elongate
In the close-up illustrations of the vise, notice the different positions of the top jaw required to engage the grooves and seat the different shapes of Schlage key sections properly.
Most Everest 29 Key Sections: T100, T120, T123, T124, T135, T150 S100, S120, S123, S124, S135, S150
Loosen knob and li jaw.
Everest 29 “45” Sections:
T145, T245, T345
S145, S245, S345
Not only must the top jaw engage in different places up and down the side of
the various key sections, but the lever or knob screw must be tightened or
loosened substantially. Loosening and tightening the lever or knob screw
allows enough travel in the top jaw to accommodate the difference in thickness
between Classic and Everest 29 key sections, and to adjust for the angles at
which the top jaw sits.
Loosen knob and li jaw toward top of key blade.
Schlage · SFIC service manual · 13
Upgrading to new top jaw
Red knob operation
Tighten the red knob on the Obverse key sections or loosen it enough to let
the top jaw move up to grab into the high groove of S145, or anything in
between.
Black lever operation
Pro-Lok changed the red knob to a black clutching lever in 1998, before
Everest keys existed.
The lever can only swing about 180° before hitting the body of the machine. If
the Blue Punch is used only to cut one type of Schlage key section, the
lever’s travel may be set for fast secure clamping every time.
The black lever does not allow the top jaw to travel from its lowest position
(for Obverse keys), to an intermediate position (for clamping most of the
Everest 29 S & T Family keys), to the highest position required (for S145).
Commercial locksmiths who cut a variety of Schlage key sections daily may find
the continuous lever adjustment inconvenient. On most machines, the lever must
be specifically adjusted for each of the three clamping positions.
Use the following procedure to back the screw out for Everest keys or to
tighten the screw for Obverse keys:
1. Lift the lever against spring pressure to disengage it from the screw.
2. While disengaged, swing the lever to the left or right without turning the
screw.
3. Let go of the lever and it snaps back into engagement with the screw.
Upgrade package 40-074
A newly designed top jaw, red knob, spring, finishing washer and regular
washer can be obtained from your Schlage or Pro-Lok distributor.
Changing the top vise jaw has no effect on the accuracy of the machine. If the
machine exhibits mechanical problems or cannot cut keys accurately, please
contact your Pro-Lok distributor to arrange for your machine to be rebuilt.
Red Knob
Finishing Washer Spring Washer Top Jaw
Upgrading machines with a red knob
1. Unscrew the old knob.
2. Remove the old top jaw.
3. Install the new pieces. Install the jaw so the end with the longer angled
portion is toward you. The end with the shorter angle has a lip to engage in
the groove of the key section.
4. Screw on the new red knob.
Long Angle
Upgrading machines with a black lever
1. Swing the lever as far to the right as it will go. Lift up against spring pressure to disengage it from its screw.
Hex socket
2. Swing the lever back as far to the left as it will go and let it down to engage the screw.
3. Repeat this process as many times as necessary to unscrew the screw completely and remove the lever. A hex wrench may be helpful.
4. Remove the lever, spring, washer and top jaw.
5. Install the new jaw so that the end with the longer angled portion is
toward you. The end with the shorter angle engages the groove in the key
milling.
6. Reinstall the black lever or install the new red knob depending on your
preference: The red knob screws into place. If reinstalling the black lever,
use an Allen wrench to start the screw, then reverse the process used to
remove the lever. To adjust the lever’s final position and rotation, clamp a
single key or key blank of the key section you will cut most frequently.
Li up against spring Pressure while backing Screw out
Tips for cutting Everest 29 keys
After cutting several keys of each key section the procedure will become
familiar. However, for the first few keys, please observe these important
details:
· Push the die carriage all the way to the right before inserting a key blank.
If you clamp an Everest key before moving the carriage, its large bow may
prevent the carriage from travelling far enough to allow the first cut to be
correctly positioned. (Cut position will begin at #2 and incorrectly cut the
key.)
· Closely observe the proper engagement of the top jaw into the key section.
If the jaw clamps on the surface of a rib or into the very bottom relief on an
Everest key, the key jaw is not able to square up the blank in the vise,
incorrectly cutting the key.
S124
S145
S124 and S135 have tiny grooves. Be sure jaw engages into a groove.
The position of the groove on S145, S245, and S45 blanks requires loosening the knob and pushing the jaw toward the cutter to securely engage the groove.
Service Equipment
Pin kit 40-119
Key bitting punch 40-075
Vise jaw upgrade kit 40-074
BLUE PUNCH #BP201
® TY
TO O LS
QUALI PRO-LOKORTOAONGLSE,&CAAC9C2E8S68SORIES
0 1 2 3 4 5 6 7 8 9
9
87
6
54
3
PRO-LOK
2 10
¨
Contains all conventional pins and springs, modular follower M504-548, tweezers and M540-056 cylinder cap removal tool.
Blue punch for cutting Obverse and Everest Open C family keys.
Plug holder 40-066
Key gauge 40-104
40-104 KEY GAGE
9876543210 ¨
Replaces jaw on Blue punch key machines manufactured before July 1999 to add
Everest C family capability to Obverse family key machines.
Tail modification jig 47646702
Has grooves for Primus sidebar. Included in 40-070 finger pin kit.
Î To replace cylinder master pins, go to pg. 12 for specific master pin information.
Cylinders
Description Sargent cylinder Corbin Russwin cylinder Sargent Primus cylinder Corbin Russwin Primus cylinder Uncombinated Sargent cylinder Uncombinated Corbin Russwin cylinder Uncombinated Sargent Primus cylinder Uncombinated Corbin Russwin Primus cylinder
Part number 47492846 47492854 47505672 47505697 47580487 47580488 47580489 47580490
Accessories
Description Retaining clip Cylinder top cover Pin Master pin Cylinder tumbler spring SFIC blocking pin Pin blocking spring Finger pin Sidebar spring Sidebar Cylinder top pin Fingerpin Fingerpin spring
Part number C604-471 90-212 34-300-9 34-202-9 C503-113 34-950 C504-116 34-001-6 C603-952 C603-950 34-101-3 34-058 C603-951
About Allegion Allegion (NYSE: ALLE) creates peace of mind by pioneering
safety and security. As a $2 billion provider of security solutions for homes
and businesses, Allegion employs more than 7,800 people and sells products in
more than 120 countries across the world. Allegion comprises 23 global brands,
including strategic brands CISA®, Interflex®, LCN®, Schlage® and Von Duprin®.
For more, visit www.allegion.com.
© 2023 Allegion xxxxxx, Rev. 09/23 www.allegion.com/us
References
- Allegion
- Allegion | Seamless Access and a Safer World
- Allegion US | Redefining Access Control & Commercial Security
- Allegion
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