BATAVIA BT-CAG001 Cordless Angle Grinder Instruction Manual
- June 4, 2024
- BATAVIA
Table of Contents
PACK 18 V
Cordless angle grinder
Operating instructions
Model:
BT-CAG001
Item-No.: 7062512
www.batavia.eu
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OVERVIEW
1. Grinding Disc (not included)
2. Fixing Screw
3. Rotating Direction Indicator
4. Lock Button
5. Holes for Auxiliary Handle
6. Ventilation Openings
7. Safety Switch
8. ON/OFF Switch
9. Battery Release Button| 10. Battery (not included)
11. Battery Charge Indicator
12. Auxiliary Handle
13. a) Grinding-Protective Hood
b) Cutting-Protective Hood (not included)
14. Quick Lock
15. Face Wrench
16. Inner Flange
17. Outer Flange
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DEAR CUSTOMERS
Instruction manuals provide valuable hints for using your new device. They
enable you to use all functions, and they help you avoid misunderstandings and
prevent damage. Please take the time to read this manual carefully and keep it
for future reference.
EXPLANATION OF THE SYMBOLS
Warning! To reduce the risk of injury, the user must read the instruction
manual.
Denotes risk of personal injury, loss of life, or damage to the tool in case
of non-observance of the instructions in this manual.
Risk of flying objects. Keep bystanders away from the work area.
Always wear hearing protection. The effects of noise can cause hearing
loss.
Wear a dust mask. When working with wood and other materials, harmful
dust may be generated. Work with asbestos-containing materials is not
permitted!
Wear safety glasses. When working with electric power tools, sparks,
splinters, chips, and dust particles may be generated and these can cause loss
of sight.
Wear safety gloves!
Do not press the spindle lock button while the motor is running.
CE stands for “Conformité Européenne”, which means “In accordance with EU
Regulations”. With the CE marking, the manufacturer confirms that this
Electric tool complies with the applicable European directives.
Do not dispose of electric power tools with domestic refuse.
SAFETY WARNINGS COMMON FOR GRINDING OR ABRASIVE CUTTING-OFF OPERATIONS:
a. This power tool is intended to function as a grinder tool. Read all safety
warnings, instructions, illustrations, and specifications provided with this
power tool. Failure to follow all instructions listed below may result in
electric shock, fire, and/or serious injury.
b. Operations such as sanding, wire brushing, and polishing are not
recommended to be performed with this power tool. Operations for which the
power tool was not designed may create a hazard and cause personal injury.
c. Do not use accessories that are not specifically designed and recommended
by the tool manufacturer. Just because the accessory can be attached to your
power tool, it does not assure safe operation.
d. The rated speed of the accessory must be at least equal to the maximum
speed marked on the power tool. Accessories running faster than their rated
speed can break and fly apart.
e. The outside diameter and the thickness of your accessory must be within the
capacity rating of your power tool. Incorrectly sized accessories cannot be
adequately guarded or controlled.
f. The threaded mounting of accessories must match the grinder spindle thread.
For accessories mounted by flanges, the arbor hole of the accessory must fit
the locating diameter of the flange. Accessories that do not match the
mounting hardware of the power tool will run out of balance, vibrate
excessively, and may cause a loss of control.
g. Do not use a damaged accessory. Before each use inspects the accessory such
as abrasive wheels for chips and cracks, a backing pad for cracks, tear, or
excess wear, and a wire brush for loose or cracked wires. If a power tool or
accessory is dropped, inspect for damage or install an undamaged accessory.
After inspecting and installing an accessory, position yourself and bystanders
away from the plane of the rotating accessory and run the power tool at
maximum no-load speed for one minute. Damaged accessories will normally break
apart during this test time.
h. Wear personal protective equipment. Depending on the application, use a
face shield, safety goggles, or safety glasses. As appropriate, wear a dust
mask, hearing protectors, gloves, and a workshop apron capable of stopping
small abrasive or workpiece fragments. The eye protection must be capable of
stopping flying debris generated by various operations. The dust mask or
respirator must be capable of filtrating particles generated by your
operation. Prolonged exposure to high-intensity noise may cause hearing loss.
i. Keep bystanders a safe distance away from the work area. Anyone entering
the work area must wear personal protective equipment. Fragments of workpieces
or of a broken accessory may fly away and cause injury beyond the immediate
area of operation.
j. Hold the power tool by insulated gripping surfaces only, when performing an
operation where the cutting accessory may contact hidden wiring. Cutting
accessory contacting a “live” wire may make exposed metal parts of the power
tool “live” and could give the operator an electric shock.
k. Position power cords clear of the spinning accessory. If you lose control,
the cord may be cut or snagged and your hand or arm may be pulled into the
spinning accessory.
l. Never lay the power tool down until the accessory has come to a complete
stop. The spinning accessory may grab the surface and pull the power tool out
of your control.
m. Do not run the power tool while carrying it at your side. Accidental
contact with the spinning accessory could snag your clothing, pulling the
accessory into your body.
n. Regularly clean the power tool’s air vents. The motor’s fan will draw dust
inside the housing and excessive accumulation of powdered metal may cause
electrical hazards.
o. Do not operate the power tool near flammable materials. Sparks could ignite
these materials.
p. Do not use accessories that require liquid coolants. Using water or other
liquid coolants may result in electrocution or shock.
KICKBACK AND RELATED WARNINGS
Kickback is the sudden reaction of a wedged or locked spinning attachment such
as a grinding or sanding disc or a wire brush etc. This causes the spinning
attachment to come to a sudden stop, which will force the electric tool
against the rotating direction of the attachment.
If, for instance, a cutting disc becomes locked or jammed in the workpiece,
the edge of the disc may fracture inside the workpiece and cause a violent
kickback. The disc will then move away from or towards the operator, depending
on the direction of rotation on the locking point. This may also shatter the
disc.
Kickback is caused by wrong or inappropriate use of the tool and can be
avoided by following the safety advice below.
a. Hold the electric tool tightly with both hands and assume a position, in
which you can compensate for a kickback. If present, use the accessory handle
to be able to control the kickback and countermovement of the running motor.
With the necessary precautions, the operator can control all forces of
kickback and countermovement.
b. Keep your hand away from the spinning attachment. A kickback can throw the
attachment onto your hand.
c. Keep your body out of the area into which the tool is thrown by a kickback.
The tool is thrown in the direction reverse to the direction of the disc at
the locking point.
d. Use extreme care when working around edges or sharp corners. Make sure the
attachment cannot become locked into or bounce back from the workpiece.
Rotating discs tend to lock into or bounce back from edges and corners. This
may cause kickback or loss of control.
e. Do not attach a saw chain woodcarving blade or toothed saw blade. Such
blades create frequent kickbacks and loss of control.
SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS:
a. Use only discs intended for your electric tool and the protective hood
intended for these discs. Discs not intended for the electric tool cannot be
covered in a suitable way and are unsafe.
b. The grinding surface of center-depressed wheels must be mounted below the
plane of the guard lip. An improperly mounted wheel that projects through the
plane of the guard lip cannot be adequately protected.
c. Always use the protective hood intended for the kind of attachment you are
using. The protective hood must be securely attached and adjusted in such a
way that the highest possible degree of safety is achieved, e.g. the smallest
possible part of the spinning attachment pointing to the operator is free. The
protective hood is intended to protect the operator from flying debris,
fragments of a fractured disc, and accidental contact with the attachment.
d. Use discs only for the purpose they are intended for by the manufacturer.
Never use the side of a cutting disc for grinding. Cutting discs are intended
for cutting only. Lateral forces may cause fractures.
e. Always use undamaged flanges of the correct size and shape for your cutting
disc. The correct flanges support the disc and reduce the risk of a disc
fracture. Flanges for cutting discs can differ from those for grinding discs.
f. Do not use worn-down discs from larger electric tools. These are not
intended for the fast speeds of smaller electric tools and may fracture.
ADDITIONAL SAFETY WARNINGS SPECIFIC FOR ABRASIVE CUTTING-OFF OPERATIONS:
Cut-off operations are only suitable with a special protection guard (not
included).
a. Avoid blocking the disc and do not use excessive pressure. Do not attempt
excessively deep cuts. Excessive loads on the cutting disc increase the stress
and make it more prone to jamming or blocking and increase the risk of
kickback or fracture.
b. Do not position your body in line with and behind the rotating wheel. When
the wheel, at the point of operation, is moving away from your body, the
possible kickback may propel the spinning wheel and the power tool directly at
you.
c. When the wheel is binding or when interrupting a cut for any reason, switch
off the power tool and hold the power tool motionless until the wheel comes to
a complete stop. Never attempt to remove the cut-off wheel from the cut while
the wheel is in motion otherwise kickback may occur. Investigate and take
corrective action to eliminate the cause of wheel binding.
d. Use discs only for the purpose they are intended for by the manufacturer.
Never use the side of a cutting disc for grinding. Cutting discs are intended
for cutting only. Lateral forces may cause fractures.
e. Always use undamaged flanges of the correct size and shape for your cutting
disc. The correct flanges support the disc and reduce the risk of a disc
fracture. Flanges for cutting discs can differ from those for grinding discs.
f. Do not use worn-down discs from larger electric tools. These are not
intended for the fast speeds of smaller electric tools and may fracture.
RESIDUAL RISKS
Even when you use this electric power tool correctly, residual risks remain. The following dangers may arise in connection with the construction and application of electric power tools, among other things:
- Lung damage if no suitable protective dust mask is used.
- Damage to hearing if no suitable ear protection is used
- Damage to health results from hand-arm vibrations if the electric power tool is used over a long period of time, or is incorrectly operated or maintained.
- Warning! These electric power tools produce an electromagnetic field during operation. Under certain circumstances, this field may impair the operation of active or passive medical implants. In order to reduce the danger of serious or fatal injuries, we recommend that persons with medical implants consult their doctor and the manufacturer of the medical implant before operating the electric power tool.
INTENDED USE
The angle grinder has been designed for grinding masonry and steel materials without the use of water. For cutting, a special protection guard (13b) must be used (not included).
UNPACKING THE TOOL
Remove the angle grinder and accessories from the packaging. Keep packaging materials away from small children. There is a danger of suffocation!
ASSEMBLY
** Before assembly, always switch off the machine and remove the battery
from the machine.
Installing the additional handle
Operate the angle grinder only with the installed additional handle (12). A
total of three holes (for left-handed and right-handed people) are located in
the gear head, where you can screw the additional handle.
Always hold the angle grinder with both hands while working.
Replacing and Adjusting the Protective Covers
** Never use the angle grinder without the protective cover (4).
For your own safety, replace a damaged protective cover immediately.
- The protective cover (13a) resp. (13b) should be aligned in such a way that it protects you from sparks and flying debris.
- The protective cover is equipped with a quick lock (14). To open the quick lock (14) move the lever upwards and to close the quick lock pull the lever downwards.
- If necessary, tighten the quick lock with the hex nut (2).
Inserting the grinding disc
Attention! Always disconnect the battery prior to insertion and replacement of
a grinding disc to avoid unintentional activation.
The rated speed of the accessory must be at least equal to the maximum speed
marked on the power tool. Accessories running faster than their rated speed
can break and fly apart.
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Lock the spindle by pressing the locking knob (2). Hold down the locking knob.
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Rotate the spindle by hand until the spindle noticeably snaps into place.
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Place the inner flange (16) on the spindle (see picture) such that the inner flange cannot rotate on the spindle.
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Place the grinding disc (1) on the inner flange.
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Screw the outer flange (17) onto the spindle.
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Tighten the outer flange with the face pin wrench (10).
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The outer flange has two different sides. Screw the outer flange on the spindle as follows:
If you
are using thin grinding discs, screw the outer flange upwards with the collar.
If you are using thick grinding discs, screw the outer flange downwards with
the collar.
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Spin the grinding disc by hand to check for proper installation and ease of movement.
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Perform a test run (see Startup).
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To change the grinding disc, go in reverse order after you have loosened the outer flange using the face pin wrench. Before changing the grinding disc, clean the outer flange and the inner flanges from grinding residue each time.
Startup
- To turn on the device, hold down the safety switch (7) and then press the ON/ OFF switch (8).
- Release the ON/OFF switch (8) and the device turns off.
Deburring (Fig. D)
An angle of inclination of 30º to 40º will give the best results when
deburring. Move the machine back and forth using light pressure. This will
prevent the workpiece from color- ing or becoming too hot and will avoid
making groves.
Never use abrasive cutting discs for deburring work!
A cutting (Fig. D)
For cutting, a special protection guard must be used (not included).
Maintain firm contact with the workpiece to prevent vibration and do not tilt
or apply pressure when cutting. Use moderate pressure when working,
appropriate to the material that is being worked on. Do not slow down wheel
discs by applying sideways counter pressure. The direction in which you want
to cut is important.
The machine must always work against the direction of the cut; so never move
the machine in the other direction! There is the risk that the machine will
catch in the cut causing kickback and that you will lose control.
Hints for optimum use
- Clamp the workpiece. Use a clamping device for small workpieces.
- Hold the machine with both hands.
- Switch on the machine.
- Wait until the machine has reached full speed.
- Place the wheel disc on the workpiece.
- Slowly move the machine along the workpiece, firmly pressing the wheel disc against the work piece.
- Do not apply too much pressure on the machine. Let the machine do the work.
- Switch off the machine and wait for the machine to come to a complete standstill before putting the machine down.
MAINTENANCE AND CLEANING
WARNING: Always disconnect from the mains power supply, before carrying
out any maintenance/ cleaning of the charger. Remove the battery before
carrying out any maintenance/ cleaning of the tool.
Maintenance
There are no inner parts of the tool which need maintenance.
Cleaning
- Keep safety devices, ventilation openings, and the motor housing as free as possible from dirt and dust. Rub the electric power tool with a clean cloth or blow over it with low-pressure compressed air.
- We recommend that you clean your electric power tool immediately after each use.
- Clean the electric power tool regularly with a damp cloth and somewhat soft soap. Do not use any cleaning or solvent materials; these can attack the device’s plastic components. Make sure that no water can get inside the electric power tool.
TECHNICAL DATA
Speed………………………………………………….. 8000 min-1
Grinding disc diameter…………………………. Ø 115 mm
Drive shaft thread……………………………………….M14
Weight.3…………………………………………………….1.78 kg
Sound Pressure Level LpA…………………………76.67 dB(A)
Uncertainty KpA…………………………………………………3 dB
Sound Power Level LWA…………………………..87.67 dB(A)
Uncertainty KWA………………………………………3 dB
Hand Arm Vibration
Handle …………………………………………………….3.827 m/s2
Auxiliary Handle …………………………………… 3.506 m/s2
Uncertainty K …………. ………………………………1.5 m/s2
DISPOSAL
Do not dispose of electric power tools with domestic refuse.
The electric power tool is shipped in packaging to reduce transport damage.
This packaging is a raw material and as such can either be reused or can be
fed back into the raw material cycle. The electric power tool and its
accessories are made from various materials such as metals and plastics. Take
defective components to a special refuse collection point. Ask about these at
your specialist shop or local council. The product and the user manual may be
subject to changes. Technical data may be changed without prior notice.
Batteries
Think of the environment when disposing of batteries. Contact your local
authorities to find out where your nearest disposal area is. Do not dispose of
batteries with domestic refuse. Do not dispose of by burning, risk of
explosion.
EC-DECLARATION OF CONFORMITY
We, the Batavia B.V., Weth. Wassebaliestraat 6d, NL-7951 SN Staphorst,
declare by our own responsibility that the product Cordless Angle Grinder,
Model BT-CAG001, Item-No 7062512 is according to the basic requirements, which
are defined in the European Directives Electromagnetic Compatibility
2014/30/EU (EMC), 2006/42/EC (Machinery), 2011/65/EU (RoHS) and their
amendments. For the evaluation of conformity, the following harmonized
standards were consulted:
EN60745-1:2009+A11
EN60745-2-3:2011+A2+A11+A12+A13
EN55014-1:2017
EN55014-2:2015
AfPS GS 2019:01 PAK
Staphorst, 4 February 2021
Meino Seinen, QA Representative Batavia B.V., Weth. Wassebaliestraat 6d, 7951 SN Staphorst, Netherlands
2 YEAR WARRANTY
This product has got a 2-year warranty
Dear Client, if for any reason this product is not working, please ensure you
contact our Client Service Centre. Ensure you have your original receipt of
purchase. This warranty covers all defects in workmanship or materials in this
Batavia product for a two-year period from the date of purchase. The warranty
does not cover any malfunction, or defect resulting from misuse, neglect,
alteration, or repair.
Deutschland – Kundenservice – Montag bis Freitag von 9 bis 17 Uhr
01805 937 832
* Other European countries – Customer Services /
Autres pays d’Europe – Service clientèle /
Overige landen Europa – Klantenservice
Monday till Friday from 8 am until 4 pm / Lundi jusqu’à Vendredi
de 9 – 17 heure / Maandag t/m vrijdag van 9 tot 17 uur
00800 664 774 00*
Nur €0,14 /Minute aus dem dt. Festnetz, max. €0,42/Minute aus den
Mobilfunknetzen
Model: BT-CAG001
Item-No.: 7062512
www.batavia.eu
info@batavia.eu
BATAVIA B.V.
Weth. Wassebaliestraat 6d
7951SN Staphorst | Netherlands**
Documents / Resources
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BATAVIA BT-CAG001 Cordless Angle
Grinder
[pdf] Instruction Manual
BT-CAG001 Cordless Angle Grinder, BT-CAG001, Cordless Angle Grinder, Angle
Grinder, Grinder
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