Fronius TPS-i Robotic WireSwitch Installation Guide

June 13, 2024
Fronius

TPS-i Robotic Wire Switch
Installation Guide

TPS-i Robotic Wire Switch

Fronius TPS i Robotic WireSwitch

Wire Switch

Automated wire changing

Weld two different materials alternately with one welding system: Welcome to Wire Switch. If a component is being welded with two different filler metals, an automated wire change can be performed within a matter of seconds.
Wire Switch is used on exhaust systems, where ferritic and austenitic steel is used as a filler metal. The system demonstrates the full extent of what it can do when welding different aluminum alloys at a single welding station or during  multirun welding.

Reduce downtime

Another advantage of switching automatically between two wire drums is that it reduces interruptions that would otherwise occur when changing wires. This means that you can weld with virtually no downtime!

System option
– Gas and water-cooled systems
– Usage on hollow-arm robots

TPS/i Robotic
Thanks to the Fronius 2-in-1 system, you can boost automation and flexibility on your production line.Fronius TPS i Robotic WireSwitch -
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Precise and dynamic wire feedingFronius TPS i Robotic WireSwitch -
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Automated switching between two wire drums

Applications & benefits

The benefits for you
– Increase the degree of automation of your welding system thanks to automated wire changing within a matter of seconds
– Weld two filler metals on a single welding system, all while saving money and remaining flexible to the respective seam requirements: No second welding system required
– Reduce downtimes thanks to automated switching between two wire drums

Wire Switch TPS/i Robotic

Typical applications

| Automotive exhaust systems
Switch between ferritic and austenitic steel for different seams on a single component
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| Container construction
Switch between ferritic and austenitic steel for different seams on one component or when different components are being welded at a single welding station.
| Waste recycling plant
Switch between two wire drums for overlay welding with high deposition rates and corresponding wire consumption
| Automotive battery trays
Switch between steel welding and brazing with Cusic

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