Fronius TRANSSTEEL 4000 PULSE Synergic Welding Inverter User Guide

June 4, 2024
Fronius

TRANSSTEEL 4000 PULSE Synergic Welding Inverter
User Guide

Quick Guide to Synergic Welding

Set the welding process

Fronius TRANSSTEEL 4000 PULSE Synergic Welding Inverter - Figure
1

| The parameters for the welding power can be set individually.
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| When setting a welding power parameter, the remaining parameters are set automatically.
| Manual metal arc welding

Set the filler metal and shielding gas

Fronius TRANSSTEEL 4000 PULSE Synergic Welding Inverter - Figure
3

Set the operating mode

| 2-step mode: for short weld seams, tacking work
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| 4-step mode: for longer weld seams, a high level of comfort
| Special 4-step mode: in addition to the 4-step mode, offers settings for starting and final current
| Settings for spot welding and stitch welding

Set the welding power

Fronius TRANSSTEEL 4000 PULSE Synergic Welding Inverter - Figure
2

select desired parameter
set desired parameter

Measuring the welding circuit resistance r
According to the Operating Instructions of the power source
Activating/deactivating the key lock

Description of Setup Parameters

MIG/MAG Synergic Setup menu

Fronius TRANSSTEEL 4000 PULSE Synergic Welding Inverter - Figure
8

| Gas pre-flow time
Gas post-flow time
Slope (2-step, special 4-step)
Starting current (2-step, special 4-step)
Final current (2-step, special 4-step)
Starting current duration (2-step)
Final current duration (2-step)
Feeder inching speed
Burnback effect
Length of wire fed before the safety cut-out trips
Spot welding time/interval welding time
Interval pause time
Interval
Frequency (SynchroPulse)
Delta wire feed (SynchroPulse)
Upper arc length correction (SynchroPulse)
Reset power source to factory settings
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2nd menu level

| Country-specific setting (metric/imperial)
Synergic characteristics (EU/US)
Cooling unit control
Cooling unit monitoring
Welding circuit resistance
Welding circuit inductivity
The electrical energy of the arc
Arc length correction
EasyJob Trigger
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Fronius TRANSSTEEL 4000 PULSE Synergic Welding Inverter - Figure
7

| Gas pre-flow time
Gas post-flow time
Feeder inching speed
Burnback effect
Ignition current
Length of wire fed before the safety cut-out trips
Spot welding time/interval welding time
Interval pause time
Interval
Reset power source to factory settings
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2nd menu level

| Country-specific setting (metric/imperial)
Cooling unit control
Cooling unit monitoring
Welding circuit resistance
Welding circuit inductivity
The electrical energy of the arc
EasyJob Trigger
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Exiting the Setup menu

Fronius TRANSSTEEL 4000 PULSE Synergic Welding Inverter - Figure
9

Rod electrode Setup menu

Fronius TRANSSTEEL 4000 PULSE Synergic Welding Inverter - Figure
10

| HotStart current
Hot current time
Anti-stick
Reset power source to factory settings
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2nd menu level

| Country-specific setting (metric/imperial)
Welding circuit resistance
Welding circuit inductivity
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EasyJobs

Fronius TRANSSTEEL 4000 PULSE Synergic Welding Inverter - Figure
11

SAFETY
Before working with the device, ensure that you have read and understood all the documents provided in hard copy and online.
This document does not describe all the functions of the device.
For a complete description of the device, refer to the Operating Instructions.

References

Read User Manual Online (PDF format)

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