Fronius TransSteel 4000-5000 Pulse MIG Welding Machine User Guide
- October 30, 2023
- Fronius
Table of Contents
Trans Steel 4000/5000 Pulse
Quick Guide to Synergic Welding
SAFETY
Before working with the device, ensure that you have read and understood all
the documents provided in hard copy and online.
This document does not describe all the functions of the device. For a
complete description of the device, refer to the Operating Instructions.
Set the welding process
| The parameters for the welding power can be set individually.
---|---
| When setting a welding power parameter, the remaining parameters are set
automatically.
| Manual metal arc welding
Set the filler metal and shielding gas
Operating Instructions
https://manuals.fronius.com/html/4204260353
Set the operating mode
| 2-step mode: for short weld seams, tacking work
---|---
| 4-step mode: for longer weld seams, high level of comfort
| Special 4-step mode: in addition to 4-step mode, offers settings for
starting and final current
| Settings for spot welding and stitch welding
Set the welding power
| Sheet thickness
---|---
| Welding current
| Wire speed
| select desired parameter
| set desired parameter
Set the correction parameters
| Arc length correction
---|---
| Welding voltage
| Pulse/dynamic correction
| select desired parameter
| set desired parameter
Measuring the welding circuit resistance r
According to the Operating Instructions of the power source
Activating/deactivating the key lock
Description of Setup Parameters
MIG/MAG Synergic Setup menu
Accessing the setup menu:
- Press and hold
- Press
1st menu level
| Gas pre-flow time
---|---
Gas post-flow time
Slope (2-step, special 4-step)
Starting current (2-step, special 4-step)
Final current (2-step, special 4-step)
Starting current duration (2-step)
Final current duration (2-step)
Feeder inching speed
| Burnback effect
Length of wire fed before the safety cut-out trips
Spot welding time / interval welding time
Interval pause time
Interval
| Frequency (Synchro Pulse)
Delta wire feed (Synchro Pulse)
Upper arc length correction (Synchro Pulse)
Reset power source to factory settings
2nd menu level
| Country-specific setting (metric/imperial)
Synergic characteristics (EUr/US)
Cooling unit control
Cooling unit monitoring
Welding circuit resistance
Welding circuit inductivity
Electrical energy of the arc
Arc length correction
EasyJob Trigger
MIG/MAG Manual Setup menu
Accessing the setup menu:
- Press and hold
- Press
1st menu level
| Gas pre-flow time
---|---
Gas post-flow time
Feeder inching speed
Burnback effect
Ignition current
Length of wire fed before the safety cut-out trips
| Spot welding time / interval welding time
Interval pause time
Interval
Reset power source to factory settings
2nd menu level
| Country-specific setting (metric/imperial)
Cooling unit control
Cooling unit monitoring
Welding circuit resistance
Welding circuit inductivity
Electrical energy of the arc
Easy Job Trigger
Exiting the Setup menu
Rod electrode Setup menu
Accessing the setup menu:
- Press and hold
- Press
1st menu level
| Hot Start current
---|---
Hot current time
Anti-stick
Reset power source to factory settings
2nd menu level
| Country-specific setting (metric/imperial)
Welding circuit resistance
Welding circuit inductivity
Easy Jobs
42,0426,0370,EA
002-05092022