MEAN WELL IRM-90 PCB-Mount Green Power Module Instruction Manual
- June 13, 2024
- MEAN WELL
Table of Contents
MEAN WELL IRM-90 PCB-Mount Green Power Module
Product Information
The 90W AC-DC PCB-Mount Green Power Module is part of the IRM-90 series. It is
a compact-sized module that can be mounted on a PCB, chassis, or screw
terminal. The module is designed to provide power with a universal input range
of 80~305VAC. It complies with UL62368-1 and IEC62368-1 safety standards.
Additionally, it meets the requirements of BS EN/EN60335-1 TPTC004 and BS
EN/EN62368-1.
The module’s dimensions are 3.43” x 2.05”, making it suitable for applications
where space is limited. It is energy-efficient, with minimal no-load power
consumption.
Product Usage Instructions
- Mounting : Choose the appropriate mounting option based on your application requirements – PCB, chassis, or screw terminal mounting.
- Input Voltage: Connect the module to a power source with an input voltage ranging from 80VAC to 305VAC.
- Output Connections: Connect the output terminals of the module to your desired load or device.
Note: Before connecting the module to any power source or load,ensure that the input and output connections are correctly aligned and securely fastened. Follow proper electrical safety procedures while handling the module.
Features
- 3.43″×2.05″compact size
- PCB,chassis or screw terminal mounting version
- Universal input 80~305VAC
- No load power consumption<0.3W
- EMI BS EN/EN55032 Class without additional components
- Wide operating temp. rage -30~80°C
- Protections: Short circuit / Overload / Over voltage
- Cooling by free air convection
- Isolation Class II
- Over voltage category II
- Operating attitude up to 4000 meters (Note.7)
- 100W peak(10 sec.)
- 3 vears warranty
Applications
- Industrial electrical equipment
- Mechanical equipment
- Factory automation equipment
- Handheld electronic device
GTIN CODE
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Description
IRM-90 is a 90W miniature (875229.5mm) AC-DC PCB-mount module type power
supply, ready to be soldered onto the PCB boards of various kinds of
electronic instruments or industrial automation equipments. This product
allows the universal input voltage range of 80~305VAC. The 94V-0 flame
retardant plastic case and potted with silicone enhance the heat dissipation
and meet the anti-vibration demand up to 2~5G anti-vibration by model;
moreover, it provides the fundamental resistance to dust and moisture. With
the high efficiency up to 93% and the extremely low no-load power consumption
below 0.3W, IRM-90 series fulfills the worldwide regulation for the low power
consumption requirement for electronics. The entire series is a Class II
design (no FG pin), incorporating the built-in EMI filtering components,
enabling the compliance with BS EN/EN55032 Class B; the supreme EMC features
keep the end electronic units from from electromagnetic interference. In
addition to the PCB mounting style model, IRM-90 series also offers the screw
terminal style model (ST).
Model Encodina
SPECIFICATION
| MODEL | IRM-90-12 | IRM-90-15 | IRM-90-24 | IRM-90-48 |
|---|---|---|---|---|
| **OUTPUT** | DC VOLTAGE | 12V | 15V | 24V |
| **CURRENT** | Peak(10 sec.) | 7.37A | 6.23A | 4.13A |
| Convection | 6.7A | 5.67A | 3.75A | 1.88A |
| RATED POWER | Peak(10 sec.) Note.2 | 88.4W | 93.5W | 99W |
| Convection | 80.4W | 85.05W | 90W | 90.2W |
| RIPPLE & NOISE (max.) **Note.3** | 120mVp-p | 150mVp-p | 200mVp-p | 240mVp-p |
| VOLTAGE TOLERANCE Note.4 | ±2.0% | ±2.0% | ±2.0% | ±2.0% |
| LINE REGULATION | ±0.5% | ±0.5% | ±0.5% | ±0.5% |
| LOAD REGULATION | ±1.0% | ±0.5% | ±0.5% | ±0.5% |
| SETUP, RISE TIME | 1000ms, 30ms/230VAC 1000ms, 30ms/115VAC at |
full load
HOLD UP TIME (Typ.)| 30ms/230VAC 10ms/115VAC
at full load
INPUT
| VOLTAGE RANGE Note.5| 80 ~ 305VAC 113 ~ 431VDC
FREQUENCY RANGE| 47 ~ 63Hz
EFFICIENCY (Typ.)| 92%| 92.5%| 93%| 93%
AC CURRENT (Typ.)| 1.9A/115VAC 1.1A/230VAC
INRUSH CURRENT (Typ.)| COLD START 30A/115VAC
65A/230VAC
LEAKAGE CURRENT (max.) Note.6| < 0.25mA/240VAC
**PROTECTION| ****OVERLOAD| 115% ~ 160% rated output power
Protection type : Hiccup mode, recovers automatically after fault
condition is removed
****OVER VOLTAGE| 12.6 ~ 16.2V| 15.8 ~ 20.3V| 25.2 ~ 32.4V| 50.4 ~ 64.8V
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE| Protection type** : Shut down o/p voltage, re-power
on to recover
**ENVIRONMENT**
| WORKING TEMP.| -30 ~ +80℃ (Refer to “Derating Curve”)
WORKING HUMIDITY| 20 ~ 90% RH non-condensing
STORAGE TEMP.| -40 ~ +85℃
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 50℃)
SOLDERING TEMPERATURE| Wave soldering : 265℃,5s (max.); Manual
soldering: 390℃,3s (max.)
**VIBRATION| Blank:10 ~ 500Hz, 2G 10min./1cycle, period for 60min.
each along X, Y, Z axes
ST:10 ~ 500Hz, 5G 10min./1cycle, period for 60min. each along X, Y, Z
axes
OPERATING ALTITUDE Note.7| Ⅲ; EN62368-1;altitude up to 2000 meters
****SAFETY & EMC**
(Note 8)
| SAFETY STANDARDS| IEC62368-1, IEC60335-1, Dekra BS EN/EN60335-1,BS
EN/EN62368-1,UL62368-1, TUV BS EN/EN62368-1, EAC TP TC 004 approved
WITHSTAND VOLTAGE| I /P-O/P :4KVAC
ISOLATION RESISTANCE| I/P-O/P:100M Ohms / 500VDC / 25℃/ 70% RH
**EMC EMISSION| Parameter| Standard| Test Level / Note**
Conducted| BS EN/EN55032 (CISPR32),BS EN/EN55014-1| Class B
Radiated| BS EN/EN55032 (CISPR32),BS EN/EN55014-1| Class B
Harmonic Current| BS EN/EN61000-3-2| Class A
Voltage Flicker| BS EN/EN61000-3-3| —–
**EMC IMMUNITY**
| BS EN/EN55035, BS EN/EN61000-6-2,BS EN/EN55014-2
Parameter| Standard| Test Level / Note
ESD| BS EN/EN61000-4-2| Level 3, 8KV air; Level 2, 4KV contact, criteria A
RF field susceptibility| BS EN/EN61000-4-3| ****
Level 3, criteria A
EFT bursts| BS EN/EN61000-4-4| Level 3, criteria A
Surge susceptibility| BS EN/EN61000-4-5| Level 4,2KV/L-N, criteria A
Conducted susceptibility| BS EN/EN61000-4-6| Level 3, criteria A
Magnetic field immunity| BS EN/EN61000-4-8| Level 4, criteria A
Voltage dip, interruption| **** BS EN/EN61000-4-11| ＞95% dip 0.5 periods, 30%
dip 25 periods,
＞95% interruptions 250 periods
**OTHERS| MTBF| 5088.4K hrs min. Telcordia SR-332
(Bellcore) ; 609.9K hrs min. MIL-HDBK-217F (25℃)
DIMENSION| PCB mounting style : 875229.5mm (LWH)
Screw terminal style : 1095233.5mm (LWH)
PACKING| PCB mounting style : 0.197Kg;60pcs/11.8Kg/0.94CUFT
Screw terminal style :0.219Kg;50pcs/12Kg/0.56CUFT
****NOTE**|
- All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.
- 33% Duty cycle maximum within every 30 seconds. Average output power should not exceed the rated power.
- Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1μf & 4?μf parallel capacitor.
- Tolerance : includes set up tolerance, line regulation and load regulation.
- Derating may be needed under low input voltages. Please check the derating curve for more details.
- Leakage current was measured from primary input to DC output.
- The ambient temperature derating of 3.5℃/1000m with finless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).
- The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.” (as available on http://www.meanwell.com)
※ Product Liability Disclaimer : For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx
Block Diagram
Derating Curve 
Output Derating VS Input Voltage
Mechanical Specification Specification
PCB mounting style ( IRM-90 )
Screw terminal style ( IRM-90-xxST ) Installation Manual
Please refer to : http://www.meanwell.com/manual.html