SuperSprings SSR-139-40-2 Rear Suspension Instruction Manual

June 13, 2024
SuperSprings

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SuperSprings SSR-139-40-2 Rear Suspension

SuperSprings-SSR-139-40-2-Rear-Suspension-FIG-1

Product Information

  • Product Name: SuperSprings
  • Brand: SuperSprings International
  • Part Number: SSR-139-40-2/47-2

Primary Applications

  • Ford F-250 Super Duty 4 X 4 (2011 – 2016)
  • Ford F-350 Super Duty 4 X 4 (2011 – 2016)

Tools Required:

  • Floor Jack
  • Jack Stands
  • Wheel Chocks
  • Metric/Standard Sockets & Wrenches
  • 7/32 Allen Key

Parts List:

Item Part # Description Qty
A 511419 SumoSprings Blue -40 2
B 511418 SumoSprings Black -47 2
C 512148 Upper Bracket 2
D 512147 Lower Bracket 2
E 512150 Lower Clamp 2
F 512323 3/8 Nylock Nut 10
G 512227 3/8 Flat Washer 10
H 112196 3/8 Square U-Bolt 2
J 512379 3/8 x 7/8 FHCS 2

Manufacturer: SuperSprings International,
Inc.

Contact Information:

Product Usage Instructions

  1. Park the vehicle on a level hard surface. Place wheel chocks in front and behind the front wheels to prevent rolling. Observe all safety precautions and wear safety glasses.
  2. Raise the rear of the vehicle allowing the axle to hang free and rest the frame on the safety jack stands rated for the weight of the vehicle. Removal of the rear wheels is optional.
  3. Starting on the driver side, un-bolt and remove the factory jounce bumper from the underside of the frame.
  4. Attach the SumoSpring with Upper Bracket to the bottom of the frame. Ensure proper orientation with SumoSpring offset inboard (away from the wheel). Insert the mounting stud of the upper bracket into the hole in the frame where the factory bump stop was removed. Fasten securely using one 3/8 Flat Washer and one 3/8 Nyloc Nut.
  5. Attach Lower Bracket to the bottom half of SumoSpring using one 3/8 x 7/8 FHCS. Place a drop of blue locktite on the threads and torque to 30 lbs.
  6. Place the Lower Bracket and bottom half of SumoSpring on top of the bump stop contact perch above the axle.
  7. Place the Square U-Bolt around the factory u-bolts as shown and attach to the tabs on the lower bracket using the 3/8 Nyloc Nuts and 3/8 Flat Washers. Tighten the nuts snugly, but do not over tighten or the bracket could be damaged.

BEFORE YOU BEGIN

PRIMARY APPLICATIONS

  • Ford F-250 Super Duty 4 X 4 (2011 – 2016)
  • Ford F-350 Super Duty 4 X 4 (2011 – 2016)

TOOLS REQUIRED

  • Floor Jack
  • Jack Stands
  • Wheel Chocks
  • Metric/Standard Sockets & Wrenches
  • 7/32 Allen Key

PARTS LIST

SuperSprings-SSR-139-40-2-Rear-Suspension-FIG-2

INSTALLATION

  1. Park vehicle on level hard surface. Place wheel chocks in front and behind the front wheels to prevent rolling. Observe all safety precautions and wear safety glasses.
  2. Raise the rear of the vehicle allowing the axle to hang free and rest the frame on the safety jack stands rated for the w eight of the vehicle. Removal of the rear wheels is optional.
  3. Starting on the driver side un-bolt and remove the factory jounce bumper from the underside of the frame.
  4. Attach Upper Bracket [ITEM B] to the top of the SumoSpring [ITEM A] using two 3/8 x ¾” Flange Bolts [ITEM G]. Plac e a drop of the blue locktite on the threads of each bolt and torque to 30 ˙. lbs. Be sure to use the set of holes in the bracket that locate the SumoSpring ˆrther inboard.
  5. Att ach the SumoSpring with Upper Bracket to the bottom of the frame. Ensure proper orientation with SumoSpring oˇset inboard (away from the wheel). Insert mounting stud of upper bracket into the hole in the frame where the factory bump stop was removed. Fasten securely using one 3/8 Flat Washer [ITEM F] and one 3/8 N yloc Nut [ITEM E].
  6. Place two 3/8 x 3 ½” Carriage Bolts [ITEM I] in the recessed holes of the Lower Bracket [ITEM C].
  7. Attach Lower Bracket [ITEM C] to bottom half of SumoSpring [ITEM A] using one 3/8 x 7/8″ FHCS [ITEM J]. Place a dro p of the blue locktite on the threads and torque to 30 ˙. lbs.
  8. Place the Lower Bracket and bottom half of SumoSpring on top of the bump stop contact perch above the axle.
  9. Place the Square U-Bolt [ITEM H] around the factory u-bolts as shown and attach to the tabs on the lower bracket using the 3/8 Nyloc Nuts [ITEM E] and 3/8 Flat Washers [ITEM F]. Tighten the nuts snugly, but do not over tighte n or the bracket could be damaged.
  10. Place the Lower Clamp [ITEM D] onto the ends of the carriage bolts [ITEM I] with the bumps facing up so that they ÿt up into the bottom of the bump stop contact perch.
  11. Secure in place using the 3/8 Nyloc Nuts [ITEM F] and 3/8 Flat Washers [ITEM F]. Tighten the nuts snugly, but do not over tighten or the bracket could be damaged.
  12. 12. O nce upper and lower components are in place, raise the axle with the jack so the weight of the truck is again on the suspension.
  13. Conÿrm that the upper and lower halves of the SumoSpring are aligned within ½”. It is normal for them to enga ge at a bit of an angle and this will not aˇect the operation of the SumoSprings.
  14. R epeat steps 3 through 13 on passenger side of truck.
  15. If rear wheels were removed you can now reinstall the rear wheels and torque wheel nuts to manufacturers spec.
  16. Jack up the vehicle and remove the safety jack stands.
  17. Remove wheel chocks from the front wheels.
  18. Register the warranty for your SuperSprings International part. A warranty card can be found in the box your part c ame in.

SAFETY INSTRUCTION

  • SAFETY NOTICE

    • We recommend installation be done by a professional or persons with sound mechanical knowledge.
      WARNING: These instructions are a general guide for installation. SuperSprings International, Inc. assumes no liability for the actual installation process. Consumers and installers should apply common automotive safety practices when raising and working on any vehicle. Do not put yourself in a position where, if the vehicle were to move unexpectedly, you may be injured. SuperSprings’ products are designed to improve vehicle ride quality. Do not load any vehicle beyond the manufacturer’s speciÿcations.

    • Never exceed the manufacturer’s Gross Vehicle Rating (GVWR) located on your vehicles identification tag.

  • BEFORE INSTALLATION:
    E nsure the vehicle is on a level surface, the parking brake is ON, with the ignition OFF, and place blocks in front of and behind the front tires to prevent the vehicle from movin g.

  • DURING AND/OR AFTER INSTALLATION:
    Ensure emergency brake cables are not touch-ing the SuperSprings. Secure any cables out of the way with zip ties or by re-routing. Ensure all A/C lines, brake cables, and frame are clear of contact or interference.

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References

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