DAKE 1-204 Capacity Air Arbor Press Instruction Manual

1-204 Capacity Air Arbor Press
Instruction Manual

WARNING!
Read and understand all instructions and responsibilities before operating. Failure to follow safety instructions and labels could result in serious injury.

DAKE STANDARD LIMITED WARRANTY

Finished Machines
Dake warrants to the original purchaser the finished machine manufactured or distributed by it to be free from defects in material and workmanship under normal use and service within 1 year (12 months) from the delivery date to the end-user.

Parts
Dake warrants to the original purchaser the component part manufactured or distributed by it to be free from defects in material and workmanship under normal use and service within 30 days from the delivery date to the end-user. The standard limited warranty includes the replacement of the defective component part at no cost to the end-user.

Sale of Service (Repairs)
Dake warrants to the original purchaser the component part repaired by Dake Corporation at the manufacturing facility to be free from defects in material and workmanship under normal use and service within 90 days from the return date to the end-user, as it pertains to the repair work completed. The standard limited warranty includes repair of the defective component part, at no cost to the end-user.
Warranty Process
Subject to the conditions hereinafter set forth, the manufacturer will repair or replace any portion of the product that proves defective in materials or workmanship. The manufacturer retains the sole right and option, after inspection, to determine whether to repair or replace defective equipment, parts or components. The manufacturer will assume ownership of any defective parts replaced under this warranty.

All requested warranty claims must be communicated to the distributor or representative responsible for the sale. Once communication has been initiated, the Warranty Representative at Dake Customer Service must be contacted for approval:

Phone: 800-937-3253
Email: customerservice@dakecorp.com
When contacting Dake, please have the following information readily available: – Model # – Serial # – Sales Order #

Purchasers who notify Dake within the warranty period will be issued a Case number and/or a Return Material Authorization (RMA) number. If the item is to be returned per Dake’s request, the RMA number must be clearly written on the exterior packaging. Any item shipped to Dake without an RMA will not be processed.

Warranty Exceptions:
The following conditions are not applicable to the standard limited warranty:

a) Part installation or machine service was not completed by a certified professional and is not in accordance with applicable local codes, ordinances, and good trade practices.
b) Defects or malfunctions resulting from improper installation or failure to operate or maintain the unit in accordance with the printed instructions provided.
c) Defects or malfunctions resulting from abuse, accident, neglect or damage outside of prepaid freight terms.
d) Normal maintenance service or preventative maintenance, and the parts used in connection with such service.
e) Units and parts that have been altered or repaired, other than by the manufacturer specifically authorized by the manufacturer.
f) Alterations made to the machine that were not previously approved by the manufacturer, or that are used for purposes other than the original design of the machine.

RETURN & REFUND POLICY

Thank you for purchasing from Dake! If you are not entirely satisfied with your purchase, we are here to help.
Returns
All Dake manufactured/distributed machines and parts include a 30-day return option. These policies are valid from the date of final shipment to the end- user.
To be eligible for a return, the item must be unused and in the same condition as received.
All requested warranty claims must be communicated to the distributor or representative responsible for the sale. Once communication has been initiated, Dake Customer Service must be contacted for approval by the distributor or representative: Phone: 800-937-3253 Email: customerservice@dakecorp.com
Once the return request has been approved by Customer Service, a representative will supply a Return Material Authorization (RMA) number. The returned item must have the provided RMA number clearly marked on the outside packaging. Any item received without an RMA number clearly visible on the packaging will not be processed. An RMA number can only be provided by the Dake Customer Service team and must be obtained prior to the return shipment.
The item must be shipped and received back to Dake within 30 days from being issued the RMA number or the return will be void and nonreturnable.
Refunds
Once the item has been received and inspected for damages, a representative will notify the requestor referencing the provided RMA number.
If the return is approved, a refund will be issued to the original method of payment, less a 20% restocking fee. The restocking fee may be waived if an order is placed at the time of return with like-value merchandise.
Transportation costs are the responsibility of the end-user and will not be credited upon return approval.
Any item that is returned after the initial 30 days or has excessive/obvious use will not be considered for a full refund.

DAKE STANDARD TERMS & CONDITIONS OF SALE

All proposals and quotations for the original sale of our products are subject to the following terms and conditions:

ACCEPTANCE OF ORDER: All orders are subject to acceptance by Dake at its main office in Grand Haven, Michigan.
APPLICABLE LAWS: This quotation or acceptance shall be governed in all respects by the laws of the State of Michigan.
CANCELLATION: We reserve the right to cancel and/or refuse to complete your order if, in our opinion, you have not established credit to promptly meet the payment terms of your order. Any cancellation from the Purchaser may be subject to a 10% cancellation fee for any of our standard machinery and/or component parts upon the discretion of Dake. All nonstandard or special quotes will not be eligible for cancellation, nor returns.
DELIVERY: The proposed shipment date is an estimate and is contingent upon causes beyond Dake’s control. Under no circumstances shall Dake have any
liability for loss of use or for any direct or consequential damages resulting from delay. All shipments from the Dake facilities are F.O.B.
FREIGHT CLAIM:   ost or damage freight claims must be submitted to Dake within thirty (30) days of shipment from Dake’s facility. If shipment for order was set up by the Purchaser, Dake is not liable to handle the freight claims.
PERMITS AND COMPLIANCE: Dake shall not be responsible for obtaining any permits, inspections, certifications, or licenses required for the installation or use of the equipment. Dake makes no promise or representation that the equipment or any services to be furnished by Dake will conform to any federal, state, or local laws, ordinances, regulations, codes or standards.
PRICES: Unless otherwise agreed to in writing, all prices are F.O.B. from our plants in Grand Haven, Michigan, Grand Prairie, Texas, and Riverside, CA. In any event, the quoted prices for component parts become invalid ten (10) days after date of quotation, and machinery may become invalid sixty (60) days after date of quotation. Unless otherwise specified in Dake’s quotation, installation services and final on-site adjustments are not included in the quotation.
TAXES: Prices do not include taxes. If any sales, use or similar tax is payable to Dake in connection with any transaction or part thereof between the Purchaser and Dake with respect to goods delivered, the Purchaser will, upon demand, pay to Dake the amount of any such tax. If you are tax exempt, please include your exemption document when submitting your order.
TERMS OF PAYMENT: Terms of payment are as stated in Dake’s quotation subject to credit approval by our home office. Dake will invoice Purchaser when the equipment is completed and ready for shipment. Payment terms run from invoice date. Purchaser may be required to issue a down payment before production of order, at the discretion of Dake Accounting.
For credit card purchases, a 2% processing fee may be applicable to the order. The following states are exempt from the 2% processing fee: CA, CO, KS, OK, TX, FL, NY, CT, MA, and ME.
WARRANTY: If, within a period of one (1) year from date of shipment of the original order, any part of any equipment sold by Dake is defective in material or workmanship and is so found after inspection by Dake, it will be replaced or repaired at the option of Dake, providing the equipment has been given normal and proper usage and is still the property of the original Purchaser. Purchased components such as Micro Drop mist system or the like, installed as a part of Dake equipment are warranted only to the extent of the original Manufacturer’s warranty. Dake is not responsible for any service work performed unless authorized in advance.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN, ORAL, OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE). UNDER NO CIRCUMSTANCES SHALL DAKE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.

SPECIFICATIONS

SAFETY

This is the safety alert symbol. When you see this symbol on your press be alert to the potential for personal injury.
Employer is responsible to perform a hazard/PPE assessment before work activity.

WARNING: This product contains Nickel, a chemical known to the State of California to cause cancer. For more information go to www.P65Warningarnings.ca.gov

Follow recommended precautions and safe operating practices.

Carefully read all safety messages in these instructions and on your press safety signs. Keep safety labels in good condition. Replace missing or damaged safety labels.| This machine is intended to be operated by one person. This person should be conscious of the press ram movement not only for themselves but also for persons in the immediate area of the machine.| Under no circumstances increase the leverage ratio
of the press by using a longer handle or by placing
a pipe over the handle. Never hammer on top of the
ram.
---|---|---

SET UP

1. Fasten press to bench or work surface using the mounting holes provided (item 1 below).

2. Connect a 3/8” air supply to the filter-regulator (item 38) located at the rear of the press frame.
   CAUTION! Air must be moisture free! Water in the air supply may damage the press beyond repair! Airline lubrication is not required.

3. Adjust the air regulator for proper operating pressure as follows:
   a. 400 pound model (1-204) at 90 psi.
   b. 1,000 pound model (1-210) at 85 psi.
   c. 2,000 pound model (1-220) at 100 psi.

OPERATION

OPERATING

• To activate press simultaneously push both control buttons (item 27 below) on either side of the press. Shown in the picture below.
• The releasing of either button will cause the press to open fully.

DOWN STROKE ADJUSTMENT

The Stroke Control adjustment (item 10 below) is located inside the guard (item 12 below). This adjustment may be used to limit the closing of the press to any point in the stroke. Always tighten the locknut to keep the adjustment in place. WARNING! ALWAYS REPLACE THE GUARD (item 12 below). NOT DOING THIS COULD RESULT IN SERIOUS INJURY!

RAM SPEED ADJUSTMENT

There are openings in each side of the control enclosure for screwdriver adjustment of the press ram speed. The opening on the right side (looking from the front) controls the up speed and the other one is for the down speed. Turning the screw clockwise decreases the speed.

TOOLING CHANGE CAUTION

The cylinder rod of the press has a non-rotating feature that could be damaged if care is not used when attaching tooling. Always hold the rod from rotating using a wrench on the flats above the threads when attaching tooling or tooling adapters

EXPLODED VIEW & PARTS LIST

EXPLODED PARTS VIEW

PARTS LIST

| Part Number|
---|---|---
Item| Parts Name| Model
1-204| Model
1-210| Model
1-220| Qty
1| Mounting Plate| 67474| 67731| 67734| 1
2| Main Frame| 67472| 67728| 67733| 1
3| Hex Cap Screw| 43349
(1/2-13 x 1-1/2′)| 43372
(3/4″-10 x 1-3/4″)| 43383
(1″-8 x 1-1/2″)| 4
4| Lock Washer| 43647
(1/2″)| 43649
(3/4″)| 43650
(1″)| 4
5| Nose Piece| 68391| 68392| 68392| 1
6| Hex Jam Nut| 43941
(1/2″-20)| 43946
(3/4″-16)| 43946
(3/4″-16)| 2
7| Hex Cap Screw| 43336
(3/8″-16 x 2-3/4″)| 43339
(3/8″-16 x 3-112″)| 43359
(1/2″-13 x 4-1/2″)| 4
8| Lock Washer| 43645
(3/8″)| 43645
(3/8″)| 43647
(1/2″)| 4
9| Air Cylinder| 67473| 67730| 67735| 1
10| Stroke Control| 67464| 67732| 67732| 1
11| #10-24 x 5/16″ Phillips Hd. Machine Screw| 60477| 60477| 60477| 2
12| Stroke Control Guard| 67462| 67729M| 67729M| 1
13| Male Elbow Conn. – Brass| 60467
(1/4″)| 60470
(3/8″)| 60470
(3/8″)| 4
14| 1/4″ Male Tube Conn. – Brass| 50790| 50790| 50790| 3
15| 4 Way Air Valve Assembly| 67468| 67468| 67468| 1
16| Stack Speed Control| 62031| 62031| 62031| 1
17| Manifold Sub-plate| 67470| 67470| 67470| 1
18| Hex Screw 1/4″ – 20 x 3/8″| 67470 A| 67470 A| 67470 A| 2
19| 3/8″ x 1/8″ Hex Bushing – Brass| 60478| 60478| 60478| 1
20| 1/8″ Tube Line
(R.N. air valve to tee)| 68489| 68489| 68489| 1
21| 1/8″ Male Branch Tee – Brass| 60468| 60468| 60468| 1
22| 1/8″ Tube Line
(L.H. air valve to tee)| 68490| 68490| 68490| 1
23| 1/4″ Pipe Plug – Brass| 33771| 33771| 33771| 2
24| Tube Line
(Top of air cylinder to sub-plate)| 67764
(1/4″)| 67762
(3/8″)| 67762
(3/8″)| 1
25| #10-32 Hex Nut| 43907| 43907| 43907| 4
26| Tube Line
(Bottom of air cylinder to sub-plate)| 67765
(1/4″)| 68486
(3/8″)| 68486
(3/8″)| 1
27| Control Button| 67467| 67467| 67467| 2
28| 1/8″ Male Tube Conn. – Brass| 60464| 60464| 60464| 2
29| 1/8″ Male Elbow Conn. – Brass| 60463| 60463| 60463| 6
30| Control Enclosure| 68390M| 68390M| 68390M| 1
31| Logic Element| 67453| 67453| 67453| 1
| Part Number|
---|---|---
Item| Parts Name| Model
1-204| Model
1-210| Model
1-220| Qty
32| 1/8″ Tube Line
(L.H. air valve to element)| 68488| 68488| 68488| 1
33| #10-24 x 1/2″ Screw| 43847| 43847| 43847| 4
34| 1/8″ Tube Line (Sub-plate to element)| 68491| 68491| 68491| 1
35| 1/8″ Tube Line
(R.H. air valve to element)| 68487| 68487| 68487| 1
36| #10-32 x 1/2″ Rd. Hd. Screw| 43858| 43858| 43858| 4
37| 1/4″-20 x 3/8 Rd. lid. Screw| 43862| 43862| 43862| 2
38| Filter Regulator| 62552| 62552| 62552| 1
39| 1/4″ Pipe Nipple — Brass| 44511| 44511| 44511| 1
39| 1/4″ Pipe Nipple — Brass| 44511| 44511| 44511| 1
40| 1/4″ Hex Nut| 67470_C| 67470_C| 67470_C| 2
41| 1/4″ Washer| 67470_B| 67470_B| 67470_B| 2
43| Label — Made in U.S.A.| 76936| 76936| 76936| 1
44| Label — Model Number| 607| 607| 607| 1
45| Waminq Label — Ganged| 300168| 300168| 300168| 1
46| 1/8″ Pipe Plug — Brass| 60469| 60469| 60469| 2
Not shown| 1/4″ Lock Washer *Located on item 37| 43643| –| –| 2

Please contact factory for current prices.

ORDERING INFORMATION

Parts are available for direct purchase from Dake or through a distributor. When placing a parts order, you will need to provide the part number, name of part, and model number. All parts shipped F.O.B. Factory in Grand Haven, MI.

Dake Corporation
1809 Industrial Park Dr
Grand Haven, MI 49417
www.dakecorp.com.

901204, 901210, 901220
REV012021

References

• Dake Corp | Metalworking Machine Tools

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