RYNOSKIN RS-FFB-001 Front Bumper Instruction Manual

RYNOSKIN RS-FFB-001 Front Bumper

Product Information

Product Name: FB2 Mid Width Front Bumper w/o Winch Frame
Part Number: RS-FFB-001
Fits: 2021-2023 FORD BRONCO

Product Usage Instructions

1. Installation Time: The installation time for this product may vary depending on the individual, ranging from 120 to 210 minutes.
2. Cutting and Drilling: No cutting or drilling is required for the installation of this bumper.

Tools Required:

• Flat Screwdriver
• Ratchet Socket Set
• Torque Wrench
• Allen Wrench (provided)

Tightening Operating Load Standard:

•  6mm Bolts & Nuts: Torque from 7 to 8.5 foot-pound.
• 8mm Bolts & Nuts: Torque from 18 to 20 foot-pound.
• 10mm Bolts & Nuts: Torque from 35 to 40 foot-pound.
• 12mm Bolts & Nuts: Torque from 60 to 70 foot-pound.
  Note : Do not over-torque. 5.
  Cleaning Instructions: To protect the finish of the bumper, do not use any polish or wax that may contain abrasives. Mild soap can be used to clean the product.

Parts List:

• (Refer to the user manual for detailed descriptions of each part)
• LD Bumper – Bull Nose Hoop – DS/left LED L Top 1 Bracket (for BN Hoop)
• PS/right LED L Top 1 Bracket (for BN Hoop)
• DS/left LED L Bottom 1 Bracket (for BN Hoop)
• PS/right LED L Bottom Bracket (for BN Hoop)
• DS/left LED L Bracket 1 (center light bar)
• PS/right LED L Bracket (center light bar)
• Center Mesh Fill Panel (center light bar)
• Mesh Fill Panels (Cube LED)
• DS/Left Inner Frame Support Bracket
• PS/Right Inner Frame Support Bracket
• DS/Left Outer Frame Support Bracket
• PS/Right Outer Frame Support Bracket
• ACC Mounting Bracket 1
• ACC Plastic Sensor Cover
• Sensor Cover Kits
• Plastic Sensor Hole Plugs
• Sensor Retaining Caps
• 20mm x 10mm Foam Spacers
• 15.5mm x 25mm x 2mm Foam Sensor Seals
• License Plate Bracket
• Plastic Plugs License Plate for 2
• 12mm x 55mm Single Bolt Plates
• 12mm x 55mm Double Bolt Plates
• 12mm Retainers Plastic
• 12mm x 32mm x 3mm Flat Washers
• 12mm Lock Washers
• 12mm Hex Nuts
• 10-1.5mm x 110mm Hex Bolts
• 10mm x 30mm x 2.5mm Flat Washers
• 10mm Lock Washers
• 10mm Hex Nuts
• 8-1.25mm x 25mm Button Head Bolts
•  8-1.25mm x 25mm Hex Bolts
• 8-1.25mm x 16mm Hex Bolts
• 8mm x 24mm x 2mm Flat Washers
• 8mm Lock Washers – 8mm Hex Nuts
• 8mm Flanged Nuts – 6-1.0mm x 25mm Button Head Bolts
• 6-1.0mm x 20mm Button Head Bolts
• 6mm x 20mm Button Head Combo Bolts
• 6mm x 18mm x 1.6mm Flat Washers
• 6mm x 12mm x 1.6mm Flat Washers
• 6mm Lock Washers
• 6mm Hex Nuts
• 6mm Flanged Nuts
• 6mm Nylon Lock Nuts
• Allen Wrench S=5
• Allen Wrench S=4
• 4mm Self-Tapping Screws
• Nylon Wire Ties

Installation Steps:

• Step 4: From the front of the vehicle, remove the factory hex bolts attaching the bumper assembly to the end of the frame. Use assistance to hold the bumper in place while removing the mounting bolts.
• Step 5: On models with a plastic bumper only, remove the seals around the lower tow hooks. For more detailed instructions and diagrams, please refer to the user manual provided by the manufacturer.
  Note : This response is formatted using HTML tags for better readability

TOOLS REQUIRED

PARTS LIST

PROCEDURE

REMOVE CONTENTS FROM BOX AND VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY. ASSISTANCE IS RECOMMENDED.

1. Start installation from under the front of the vehicle and remove the splash guard, (Figure 1).

2. Determine if the vehicle is equipped with a plastic bumper cover or steel option bumper.
   Models with plastic bumper cover:

   • a. Remove the plastic covers from the front of the bumper, (Figures 1 & 2).
     Models with optional steel bumper:

   • a. Remove the covers surrounding the tow hooks, (Figure 3).

3. Unplug the wiring harness leading to the front bumper.
   NOTE : The harness plug is located behind the driver/left side of the bumper below the headlight, (Figure 3).

4. From the front, remove the factory hex bolts attaching the bumper assembly to the end of the frame, (Figures 2—4).
   NOTE : Use assistance to hold the bumper in place while removing the mounting bolts.

5. On models with plastic bumper only, remove the seals around the lower tow hooks.

6. Temporarily unplug and remove the shutter assembly, (Figure 4—6).
   Models with ACC (adaptive cruise control) sensor.

   • a. Remove the sensor from the front of the shutter assembly, (Figure 5).
   • b. Release the wiring harness from the clips on the back of the shutter assembly, (Figure 6).
   • c. Reroute the ACC plug end of the harness down through the hole in the top of the shutter assembly and out through the front, (Figure 7).

7. Remove the plastic nuts attaching the triple nut plate to the back of the driver/left bumper mounting flange on the end of the frame, (Figure 8). Remove the triple nut plate.

8. Select the driver/left inner and outer Support Brackets, (Figure 9). Attach the Support Brackets to the sides of the frame with the included (1) 10mm x 110mm Hex Bolt, (2) 10mm Flat Washers, (1) 10mm Lock Washer and (1) 10mm Hex Nut, (Figures 9 & 10). Push Support Brackets up against the back of the flange on the frame, (Figure 10).

9. Repeat Steps 7 & 8 to attach the passenger/right Inner and Outer Support Brackets.

10. Reinstall the shutter assembly to the vehicle.
    IMPORTANT : Replace the (2) factory hex bolts attaching the upper shutter brackets to the top of the frame with the factory-included (2) 6mm x 20mm Hex Bolts, (2) 6mm Lock Washers and (2) 6mm Flat Washers, (Figure 11).

11. Carefully unwrap the Bumper. Temporarily remove (6) 6mm Button Head Combo Bolts and (6) 6mm Flange Nuts that attach the center Cover Plate to the bumper. Save this hardware for later, (Figure 12)

12. Determine if the vehicle is equipped with an ACC sensor (Adaptive Cruise Control), and parking sensors.
    Models with ACC sensor:

    • a. Gently pull the end of the harness out from the shutter assembly, (Figure 13). Do not pull out the harness, only extend the plug end of the harness.

    • b. Select the rectangular Sensor Mounting Bracket, (Figure 14). Attach the ACC sensor to the Bracket with the included (3) 6mm x 25mm Button Head Bolts, (6) 6mm x18mm Flat Washers, (3) 6mm Lock Washers and (3) 6mm Hex Nuts, (Figure 15).

    • c. Attach the ACC sensor and Bracket assembly along with the Plastic Cover with the included (4) 6mm x 25mm Button Head Bolts, (4) 6mm x18mm Flat Washers, (4) 6mm Lock Washers and (4) 6mm Hex Nuts to the mount bracket on the front of the Bumper assembly, (Figures 16 & 17). The ACC sensor and bracket assembly will mount to the back of the Bumper bracket and the plastic cover will mount to the front. Center the assembly in the slots of the Bumper mount bracket and fully tighten the hardware.
      Models without parking sensors:

    • a. From the front of the bumper, push the included Plastic Plugs into the Sensor Mounts, (Figure 18).
      Models with parking sensors:

    • a. Remove sensors and wiring harness from the factory bumper. Note the location of each sensor for proper reinstallation.

    • b. Remove the silicone seal from the end of the sensor. Slide the included larger Sensor Seal over the front of the sensor, (Figure 19).

    • c. Insert the sensor with Seal into the sensor mount on the back of the Bumper, (Figure 20).

    • d. Place the Foam Spacer over the end of the sensor. Push Sensor Retaining Cap onto the sensor mount and secure the assembly with the included (2) Self Tapping Screws (Figure 20).

    • e. Repeat the previous Steps to install the remaining sensors.

    • f. Install the factory wiring harness and plug it into the sensors. Attach the harness to the back of the Bumper.

13.  Select the driver/left LED “L” Bracket for the center LED light. Attach the LED bracket to the bumper with (1) 8mm x 25mm Hex Bolt, (2) 8mm Flat Washers, (1) 8mm Lock Washer, and (1) 8mm Hex Nut. Repeat this step to attach the passenger/right LED “L” Bracket, (Figure 21)

14. Determine if Mesh Fill Panels or LED accessory lights will be installed.
    NOTE : Lights not included.
    Mesh Fill Panel installation (do not install lights with Fill Panels):

    • a. Select driver/left Fill Panel. Attach the Fill Panel to tabs on the back of the Bumper with the included (2) 6mm Button Head Combo Bolts and (2) 6mm Flange Nuts, (Figure 22). Repeat this Step to attach the passenger/right Fill Panel.

    • b. Select the center Fill Panel. Attach the Fill Panel to the LED “L” Brackets from Step 13 with (2) 8mm x 25mm Hex Bolts, (4) 8mm Flat Washers, (2) 8mm Lock Washers, and (2) 8mm Hex Nuts, (Figure 23)
      Light installation (do not install Mesh Fill Panels):

    • a. Attach cube-style lights to tabs at the top of square openings in the Bumper, (Figure 21).

    • b. Attach bar-style LED light to LED “L” Brackets from Step 13 with (2) 8mm x 16mm Hex Bolts, (2) 8mm Lock Washers, and (2) 8mm Flat Washers,(Figure 24)
      Note : This location is designed to fit a standard 20in Single Row bar- style LED light

15. Attach the Top Hoop to the top of the Bumper with the included (4) 8mm x 25mm Button Head Bolts, (4) 8mm Flat Washers, (4) 8mm Lock Washers and (4) 8mm Flanged Nuts, (Figure 25).
    NOTE : Hoop must be installed before the Bumper is attached to the vehicle. Fully tighten Hoop hardware.

16. Insert (1) 12mm Single Bolt Plate through the outer mounting hole in the Mounting Bracket and Bumper,(Figure 26). Thread (1) 12mm Plastic Retainer onto the Bolt Plate to help hold it in place, (Figure 26). Repeat this Step to attach (1) 12mm Double Bolt Plate to the (2) inner mounting holes, (Figure 26).
    NOTE : Plastic Retainers are supplied to help with Bumper installation, use is not mandatory.

17. Repeat Step 16 to attach the Bolt Plates to the passenger/right side of the Bumper.

18. With assistance, hold the Bumper assembly up to the end of the frame and Support Brackets. Guide the Bolt Plates through the frame and Brackets. Attach the driver/left end of the Bumper to the frame and Brackets with the included (3) 12mm Flat Washers, (3) 12mm Lock Washers, and (3) 12mm Hex Nuts, (Figure 27—29). Repeat this Step to attach the passenger/right side of the Bumper.

19. Center the Bumper to the vehicle and fully tighten all hardware.

20. Models with ACC sensor, plug wiring harness into sensor, (Figure 30)

21. For models with front license plate, attach the included License Plate Bracket onto the center Cover Panel with (2) 6mm 20 mm Button Head Bolts, (4) 6mm x12mm Flat Washers, and (2) 6mm Nylon Lock Nuts,(Figure 31). Snap the included (2) Plastic Plugs into the Bracket.

22. Reinstall the center Cover Panel onto the bumper assembly using the hardware from Step 12 (Figure 32)

23. Determine if a bar-style LED light will be installed on Hoop.
    NOTE : Light not included.
    Upper LED Light Installation with Hoop, (LED Light Bar and Hoop installation optional): Models without Front License Plate:

    • a. Select the Left and Right “L” Top Brackets. Attach Brackets below the Hoop with the included (2) 8mm x 25mm Hex Bolts, (4) 8mm Flat Washers, (2) 8mm Lock Washers and (2) 8mm Hex Nuts, (Figure 33).

    • b. Attach the LED Light Bar to the Brackets with the included (2) 8mm x 16mm Hex Bolts, (2) 8mm Lock Washers, and (2) 8mm x 24mm Flat Washers, (Figure 33).
      Models with Front License Plate:

    • a. Select the Left and Right “L” Bottom Brackets. Attach Brackets above the Hoop with the included (2) 8mm x 25mm Hex Bolts, (4) 8mm Flat Washers, (2) 8mm Lock Washers and (2) 8mm Hex Nuts,(Figure 34).

    • b. Attach the LED Light Bar to the Brackets with the included (2) 8mm x 16mm Hex Bolts, (2) 8mm Lock Washers, and (2) 8mm x 24mm Flat Washers, (Figure 34).

24. All models, reinstall the lower splash guard.
    Do periodic inspections to the installation to make sure that all hardware is secure and tight.

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References

• RYNOSKIN
• RYNOSKIN

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