Hcalory W51 Plumbing Heater Instructions

June 13, 2024
Hcalory

PLUMBING HEATER
OPERATION INSTRUCTIONS

Hcalory W51 Plumbing Heater

W51 Plumbing Heater

I think you are not very familiar with water heated parking heaters, but this type of heater has been widely used and applied in Europe for many years. So please rest assured to use it. This type of heater has become a standard configuration for many luxury brands such as Land Rover, Benz, BMW, Audi, and some imported models, and most models also have the option of installing &. The most important thing és that installing it can reduce the wear and tear on the engine caused by cold starts and reduce the fuel consumption of warm up after cold starts in winter It not only saves you time and fuel but also allows warmth to accompany your car without being limited by the garage and environment. It will change your driving life in winter!

Warning
The installation, repair, and maintenance of this heater require professional knowledge and specialized ‘took: Incorrect setting oF installation, repair, and maintenance can lead to damage to the machine or the occurrence of accidents, —Parking heaters are prohibited from starting near gas stations and fuel depots, as well as in areas where flammable gases or dust may form, where Rammable bquids or solid materials accumulate (such as near fuel, coal and sawdust, barns, hay and leaves, cardboard, paper, etc.), Inenclased spaces (such as garages), do not start and run the heater even if using a timer and remote control. After the installation of the parking heater, the air release bolt must be loosened to discharge the gas i  the pipe before the first heating. Then heating is conducted. Dry buming without water is strictly Prohibited!
—Whather used or not, the authorized dealers should be asked to check and maintain the heating system at least once every two years in order ta maintain the best performance.
—The heater can only use the fuel specified on the nameplate and can only run at the rated voltage marked on the nameplate. In the event of smoke, abnormal combustion sound, or abnormal fuel odor, the heater switch must be immediately turned off to stop the heatar and drain the fuel. Before starting the heating again, please ensure that the equipment is inspected by a professional before starting use again.
—Operate the heater in a cold engine and minimum blast state for ten minutes at least once a year.
–Before clearing the heater, please turn it off. High pressure cleaning systems or compressed air cannot be used for cleaning.

We believe that the relevant personnel at the service station or service outlet that installed the heater for you have pravided you with a satisfactory explanation of the principle and operating method of this new type of heater. In this operating manual, we will once again point out the overall situation and precautions on how to safely use the heating equipment. In order to understand and gain a detailed understanding of the various functions of the hesting equipment, please carefully read the instruc- tions for using the product. flost, please contact your authorized desler immedistely to obtain a new operating manual.

Overview

A water heated parking heater is a device that uses on-board battery power supply and vehicle oil as fuel, and circulates heat to the vehicle’s engine and water circulation system based on the principle of combustion and heat exchange. The water-heated parking  heater has functions such as manual start, timed start, remote control start, and mobile remote start, making it flexible and suitable for different heating needs. On the basis of adding fuel that meets the requirements, the heater can run stably in environments above -40°C.

Main Technical parameters and applicable fields

Model 5KW
Rated heat flow rate 5KW
Fuel Gasoline/Diesel
Fuel consumption 0.55L/H
Rated voltage 12V
Work voltage 9V – 16V
Power consumption Power consumptions39w
Weight 2.3Kg±0.5
Overall dimensions 230*90.165
Remote control distance 800 meters
Applicable models Water circulation system for family small cars,

SUV series models, pickup trucks, agricultural vehicles, and vans.

Hcalory W51 Plumbing Heater - fig 1

  1. Sensor pressure plate
  2. Ultra high temperature sensor
  3. Water temperature sensor
  4. Outer water jacket
  5. Water jacket sealing ring
  6. Water nozzle pressure plate
  7. Inner water jacketHcalory W51 Plumbing Heater fig
  8. Host fixing frame
  9. Combustion chamber sealing ring
  10. Ignition plug
  11. Combustion chamber
  12. Water outlet nozzle
  13. Water inlet nozzle
  14. Host upper cover
  15. Combustion -support wind wheel
  16. Aluminum body
  17. Flame sensor
  18. Motor
  19. Circuit board
  20. Circuit board terminal plug-in
  21.  Host lower cover

Installation and usage precautions

1. Allowable installation angle range

2. Installation of combustion-supporting air intake duct

There is a corrugated hose with an inner diameter of 25 millimeters in the installation component. According to the installation situation, the shortest length of the combustion-supporting air duct cannot be less than 20 centimeters, the maximum length of the combustion-supporting air duct cannot exceed 1.5 meters. Fix it on the heater with a pipe clamp and another end is fixed to the vehicle body with a bracket.

3. Installation of heater exhaust device

The direction of installing the exhaust port should not face the airflow and should not be blocked by dirt such as mud, rain, or snow.
The installation component contains an exhaust pipe with an inner diameter of 25mm and a length of 40cm. Depending on the installation situation, the exhaust pipe can be shortened to 20 centimeters or extended to a maximum of 1 meter.
Fix one end of the exhaust pipe to the heater with a pipe clamp, and fix another end to the vehicle body with a racket

Hcalory W51 Plumbing Heater - fig 5

4. Installation and precautions for dosing oil pump

The installation of the oil circuit should preferably be tilted upwards to facilitate the discharge of gas from the oil circuit. Pay attention to checking the vent holes of  the fuel tank to avoid negative pressure in the oil tank. Oil pipelines should be located away from heat sources, and should not be installed near silencers, exhaust pipes, etc. They should be protected with corrugated pipes and bundled at suitable places with a spacing of no more than 50cm. Installation diagram of electromagnetic pump:
Installation angle of metering oil pump
When installing the metering oil pump, always pay attention to the upward inclination of the oil nozzle, and the installation angle should be greater than 15°. Priority should be given to the installation angle between 15° and 35°.

  1. Itis not allowed to select installation angles between 0° and 15°
  2. Prioritize the installation angle between 15° and 35°.
  3. Allow selection of installation angles between 35° and 90°.
    Connection of oil pipes
    When connecting the oil pipe, after inserting the heater oil nozzle, oil nozzle of the oil pump, oil extractor, and T-shaped tee oil nozzle into the rubber, a seamless connection should be formed with the oil pipe inserted at the other end to avoid the formation of bubbles in the oil circuit, generating noise, and affecting the combustion effect.
    Hcalory W51 Plumbing Heater - pump 1

Hcalory W51 Plumbing Heater - pump 2

Precautions for installation of T-shaped tee components for oil extraction
The oil extraction tee must be connected between the original vehicle oil tank and the original vehicle oil pump. It is prohibited to connect between the fuel pump and the engine of the original vehicle to prevent injecting the fuel into the heater by high pressure of oil pump of the original vehicle, causing great danger. Vehicles with the original oil pump installed in the fuel tank cannot use a T-shaped tee for oil extraction. Instead, an oil extractor should be used to directly extract oil from the tank.

5. Installation and precautions of oil extractor

For fuel tank oil extractor, at the time of installation, the length of metal suction pipe can be cut on the site, Then seal and connect it.
When installing the machine, open a 10mm hole on the upper end face of the oil tank to remove burrs; cut off oil tank oil extractor with an appropriate length (keep a distance of 10-20mm between the bottom of the suction pipe and the bottom of the oil tank). Install the oil extractor, install the sealing ring and pressure plate at a time, adjust the oil outlet direction properly, and lock it tightly at last.
When connecting the oil pipeline, each jaint should be sealed to prevent air leakage and fuel supply failure, Pay attention to checking the air vent of the fuel tank.
The fuel pipe should be kept away from the heat source to avoid damaging the pipeline.

Hcalory W51 Plumbing Heater - extractor 1

  1. Oil pump
  2. Maximum fuel level
  3. Minimum fuel level
  4. Heater oil inlet
    a: Maximum 3 meters
    b: Maximum 1 meter
    c: Maximum 1.5 meters
    (The length of the oil pipe between the fuel tank and the oil pump cannot exceed 1.5 meters, and the distance between the oil pump and the heater cannot exceed 6 meters)

6. Installation and precautions of heater wiring harness
The positive and negative poles of the wiring harness should be directly connected to the positive and negative poles of the vehicle battery to ensure that the heater is continuously powered and operates normally.

Hcalory W51 Plumbing Heater - extractor 12

  1. Automobile heater

  2. Heater relay

  3. Heater switch

  4. Negative pole

  5. Switch wire harness connector

  6. Fuse

  7. Positive pole

  8. Battery

  9. Water pump

  10. Water pump connector

  11. Water pump hamess

  12. Heater

  13. Heater connector

  14. Oil pump connector

  15. Oil pump wiring harness

  16. Oil pump

7. Water circuit installation and precautions

  1. The installation of the heater water pump should be 20 centime- ters below the engine level, ensur- ing that the direction of water flow is consistent with the water flow of water pump of the original vehicle. Vehicles with thermostatic valves  for the heater need to be installed over the thermostatic valve.

Hcalory W51 Plumbing Heater - diagram

Quick installation diagram:

Hcalory W51 Plumbing Heater - diagram 2

  1. Engine
  2. Heater return pipe
  3. Heater inlet pipe
  4. Water pump
  5. Water pump connector
  6. Water pump harness
  7. Heater
  8. Heater connector
  9. Silencer
  10. Exhaust pipe
  11. ntake duct
  12. Air filter
  13. Oil filter
  14. Oil extractor
  15. Oil pipe joint
  16. Nylon oil pipe
  17. Oil tank
  18. Autamobile heater
  19. Heater relay
  20. Heater switch
  21. Negative pole
  22. Switch wire hamess connector
  23. Fuse
  24. Positive pole
  25. Oil pump connector
  26. Oil pump wiring harness
  27.  Oil pump

Heater debugging after installation

After the installation of the heater, it is necessary to exhaust first to fill the water pump with anti-freeze solution and fill the entire pipeline with anti-freeze solution. After the installation of the heater is completed, the engine can be started and the water pump of  he engine can fill the entire parking heater and pipeline with water. Increase the throttle appropriately to facilitate the discharge of gas generated in the pipeline during installation.
Pay attention to checking the liquid level of the water tank and add an appropriate amount of anti-freeze solution to avoid water shortage in the water tank, which may cause the heater to malfunc- tion. It is strictly prohibited to start the heater when there is no water.

Heater operation and function display

The liquid heater is started in one click mode and fully automatically controlled. Users can operate the entire heating process of the heater only through the heater run switch.
Firstly, before starting the heater for heating, check if there are any leaks in the various pipelines (including water pipes and oil pipes) of the heater.
When the switch is turned on to the heating position, the heater begins to detect its own components.
After the components are normal, the ignition plug is preheated for 60 seconds and ignites. When the sensor detects stable combustion of the flame inside the heater, the ignition is successful and normal combustion begins. If the first ignition fails, it will automatically enter the second preheating ignition process.
If the second ignition fails and the controller enters self-protection, please check if the relevant components are properly connected.
After normal combustion of the heater, it will continue to heat the anti- freeze solution. When the water temperature at the outlet of the heater reaches 70°C, the heater automatically reduces its power and slowly heats. The heater stops supplying oil and burning when the water temperature reaches 80°C.
The fan motor stops working after a delay of 3 minutes, and the water pump is still rotating. When the water temperature drops to 60°C, the heater automatically starts heating. If the user does not need the constant temperature function, turn off the switch and the heater will exit the constant temperature state, ending the heating work. During the heating period, it is prohibited to turn off the power switch of the entire vehicle (if the fan and water pump are suddenly turned off during the heating process, the high-temperature gas in the heater will stay and even flow in the opposite direction, which will burn out the control and other components). Turn off the heating switch and wait for at least 3 minutes. The power supply can be cut after the fans and water pump stop.

(1)Description of classic controller and remote control

1 Run indicator (green light)
Flashes during running. In the standby mode, it lights up when “run time” interface is displayed.
2 Timing indicator (red light):
It lights up when the timer mode is activated, and lights up when the “Timing Time” interface is displayed in standby mode;
3 Fault indicator (yellow light):
it lights up when a fault occurs;
4 Information display (digital):

  1. Standby mode
    Time interface: “12:00”;
    Timing interface
    Timing mode: “06:00”;
    Manual mode: “–: –“;
    Run time interface: “00:40”

  2.  Run mode: “075 °C”;

  3. Sleep mode: “No display

  4. Pairing mode: “—-“

  5. Fault mode: “E-00”;

  6. Data viewing mode

Hcalory W51 Plumbing Heater - remote control

  1. Host version: “v000”;
  2. Fault code: “E-00”;
  3. Host status code: “OHOO”;
  4. Water temperature: “t-01° Scroll display of ‘075C’;
  5. Shell temperature e: “t-02” Scroll display of “055C”;
  6. Furnace temperature: “t-03” 155C scrolling display;
  7. ower supply voltage: “P-24”;
  8. Bootstrap voltage: “b-34”;
  9. Water pump current: “2-5A’;
  10. During shutdown: “Off” flashes “OFF”;

5 Start/stop key:
Hold down for 1 second to start or stop, and hold down for 1 second to shut down in case of a

6 Set Minus Key

  1. In the set mode, the corresponding parameters can be adjusted by jogging, with a cycle of decreasing values in units of “1”,
  2. In the run mode, view the remaining operation time by jogging. In the interface, the operation time can be adjusted with a cycle of decreasing values in units of “10”.
  3. Hold down “add” and “minus” keys to enter pairing mode, and execute this operation again to exit pairing mode:

7  Plus setting button

  1. In the set mode, the corresponding parameters can be adjusted by jogging, with a cycle of increments in units of “1°;
  2. In the run mode, view the remaining run time by jogging. In the interface, the operation time can be adjusted with a cycle of increasing values in units of “10”. The maximum value is one hour.
  3. Hold down “Set” key and “Add” key to enter parameter viewing mode, and jog the “Set” key to switch viewing options;
  4. Hold down “add* and “minus” keys to enter pairing mode, and execute this operation again to exit pairing mode:

8 Set key: can set real-time time and timing time

  1. Hold down for 3 seconds in the “Time Display” interface of the standby mode to enter “Set Time”, and jog to switch the setting position.
  2. Hold down for 3 seconds in the “Timing Time Display” interface to enter “Set Timing Time”, and then jog to switch the setting position.
  3. Hold down for 3 seconds in the “Run Time Display” interface of the standby mode to enter the operation guide of “Set Run Time”. The settable time scope is 10-60 minutes;
  4. in setting mode, Hold down the “setting key” to save the setting parameters and exit;
  5. Hold down the “Set” key and “Minus” keys to enter the parameter viewing mode, and execute this operation again to exit the “Parameter Viewing Mode”;

Function

  • Manual mode: Start or stop the host through the “Start/Stop’ button on the control box. When the host is running, it will automatically shut down after the countdown is over. If the water temperature reaches the preset temperature, it will automatically shut down;
  • Timing mode: When the host shuts down and reaches the timing time, the host will automatically start;
  • Fault: Please refer to the fault code table for details.

(2) Control and display of controller
If the heating or stop key is pressed and the indicator light does not light up, it may be that the effective distance of the controller is exceeded or there is an obstacle in the middle of the remote control, or there is a strong magnetic field around it.
The use distance of the remote controller is greatly affected by the environment. Please confirm that the remote control is successful before leaving to avoid affecting your travel.

Remote controller of fuel parking heater Product Overview

Hcalory W51 Plumbing Heater -2

  1. Battery indicator: displays the current battery level of the device.
  2. Preheating completion indication: Preheating completed, reaching a preheating temperature of 80°
  3. Water temperature ultra-high indication: water temperature ultra-high alarm
  4. Wireless sending and receiving indication: After successfully sending and receiving the battery, it will flash once.
  5. Fault indication: light up when the hast malfunctions, accompanied by a fault code display at the same time.
  6. Voltage abnormal indication: Host power supply voltage abnormal alarm, accompanied by fault code display at the same time.
  7. Start failure indication: host second start failure alarm, accompanied by a fault code display at the same time.
  8. Temperature unit indication: Celsius, light up when displaying “water temperature, shell temperature, furnace temperature”
  9. Voltage unit indication: Volts, light up when displaying “Supply voltage, bootstrap voltage”
  10. Host shutdown indication: Host shutdown alarm accompanied by fault code at the same time.
  11. Auxiliary graphics, host work indication: light up when starting, flashes when receiving the run status of the host.
  12. Set add keys: Click to view the running time. Click again in this interface to set the run time, which is incrementally added in units of “10”, with a maximum of “60 minutes”. Hold down for 3 seconds to turn on the backlight and hold down for 3 seconds again to turn off the backlight. If the backlight is turned on and no human intervention for 5 seconds, the backlight will automatically turn off.
  13. Start/Stop Key: Hold down for 2 seconds to start or shut down the host.
  14. Set key: Jog to query the host status, Press the “set key and set minus key” at the same time to enter the parameter viewing mode. In the parameter viewing mode, jog to switch the viewer.
  15. Set minus Key: Jog to view the running time. Jog again in this interface to set the running time, which decreases in units of “10°, with a minimum of 10 minutes.
  16. Remote controller on/off key: Hold down for 3 seconds to turn on/off.
  17. LCD screen split line.
  18. Digital display:
    1> Standby mode
    1. Water temperature display: “00 °C”;
    Run time display: “t00″;
    2> Failure mode:
    1- Fault code display: “E00″,
    3> Parameter viewing mode:
    1- Display host version number: Scroll through the “first digit” and “second or third digits” of the version number, for example: “v1″ and “v28″;
    2- Fault code display: “E08”;
    3- Water temperature display: “t-1°C” and “75°C” scrolling display;
    4- Shell temperature display: “t-2°C” and “125°C scrolling display;
    5- Furnace temperature display: “t-3°C” and “145°C” scrolling display;
    6- Power supply voltage display: “p24v”;
    7-Bootstrap voltage display: “b34v”
    8- Water pump current: “pea” and °2-5S” scrolling display, unit “ampere”;
    4> When the host is shutting down:
    ‘OFF’ flashes;

Function

  1. Can remotely start or shut down the host, displaying the current run status of the host.
  2. Unknown host status, automatic shutdown within 5 minutes.

User Manual of YWH-B801 Water Heating Mobile Phone

Controller
1. Overall display

a: 4-digit 7-segment digital display (hour bit);
by: 4-digit
7-segment digital display (minute bit);
& 4-digit * 7-segment digital display (separated),
d: No.1 indicator light (dual color)
e: No.2 indicator light (dual color)
START: Start key, start the heater;
DEC: Minus key;
M: Matching key;
ADD: Add key;

2. Operating instructions and page display
2.1 Standby display page: Press [ADO]. [DEC] to switch pages.
2.1.1) Real time: The display interface displays the current time:
Press the (M] key and [a] flashes, and press [ADD] and [DEC] to adjust: Press [M] key again and [b] flashes. Press [ADD] and
[DEC] to adjust: Hold down [M] key to confirm the adjustment (Figure legend 1)

2.1.2) Timing time: Start the heater regularly:
Press the (M] key and [a] flashes, press [ADD] and (DEC] to adjust, and the adjustment range is “0-23”; Press the [M] key again and [b] flashes. and press the [ADD] and [DEC] to adjust, and the adjustment range is “0-59”: (Figure legend 2).

When adjusting “00:00”, the interface displays “–: –“,
indicating that the timing startup is turned off. Hold down the
[M] key to confirm the adjustment. (Figure legend 3).

2.1.3) Run time: Remaining operating time of the heater

Press the [M] key and [a] and [b]flashes, [c] stays on normally.
Press [ADD] (D] to adjust for 10 minutes each time, with a maximum setting of 1 hour;
Hold down the [M] key to confirm the adjustment. (Figure legend 4)

2.1.4) Water temperature: current water temperature, set water temperature;

Press the [M] key and [a] and [b] flashes. Press [ADD] and
[DEC] to adjust. Each press can adjust 5°C, and the adjustment range is “0-75°C”;
Hold down the [M] key to confirm the adjustment. (Figure legend 5

2.1.5) Self start switch: Set the automatic start and stop of the heater.

Press the {M] key and [b] flashes, and press [ADD] and [DEC] to adjust;
Hold down the [M] key to confirm the adjustment. If the interface displays “A-OF”, it is non self start mode.
Press and hold the [M) key to confirm the adjustment. The interface displays “A-OF” as a non self start made. After the countdown of the run time is completed or when the water temperature of the heater reaches the set water temperature, turn off the heater; (Figure legend 6). If the interface displays “A-ON’, it is self start mode. The self start mode is divided into limited time mode and unlimited time mode.
Unlimited time mode: The heater runs in a cycle, heating to the set temperature ->standby ->temperature below the preset temperature ->heating;
Limited time mode:
Turn off the heater at the end of the run time;
If the running time ts not over and the water temperature reaches the preset water temperature of the motherboard, the heater and controller will be in standby mode. If the water temperature is lower than the preset water temperature of the motherboard, it will automatically run;
When the running time is set as “00:00”, it is the unlimited timemode;
When the running time is set larger than “00:00”, it is the limited time mode (figure legend 7)

3, Starvenop commrol of the heater

  1. Heater etert: dieplay run time ln phandby mode, hold down [START] for 3 to start the heater; In eharxiby mode, use the matching number to dial the SIM card number in the controller, ring 2 times, hang up for the third time. and atert normally; if it henge up for the frst ring, the tert fails. In phanddby mode, send “heating”, “start”, preheating”, “YR”,°1002″, In clandixy mode, send “hesting’, “start”, preheating”, VR”, “yw”, “10077, It che stant is successfully through phone and text meesage, the mobile phone receives & reply message ‘saying “Heating is in progress, currant water temperature is OCC, heating is complete in XX minutes”. ‘The phone and text message methods were successfully activated, and the phone received 6 reply message saying ‘Hesting is in progresa, cuzrent water temperature is XX°C, heating is complete én XX minutes”. The controler interface displays “SEnd” to indicate thet the text message hes been sent (figure legend 81: Normal startup. short message sent. 2). the heater stops: display “OFF”. in the startup state, Hold down “START® for 3 seconds to stop the heater. in the startup state, use the matching number to dial the SM card number in the controller. Ring 2 times, hang up for the third time, andl stop normally, if # hangs up for the first ring, the stop fas. In the startup state, send “stop”, “shutdown”, ‘power aff”, “tz”, “1002 (figure legend 9).

4, Mobile phone matching and query

  1. Use mobile phone matching to dial the SIM card in the controller If it rings for two times end hangs up, the matching ia successful and it receives the “successtd matching”. ‘When calling the SIM card in the controller, if it hangs up after Finging once, indicating thet there it no mauching and the number is not euthorized, ard the iiterfece diepleye “OFF”, {figure legend 10).
  2. Query. Query the status of the heater and send a text moesage using the matching number “Query”, “CX”, “cx”, “00; ‘Shart message sending falled/program configuration error; the intertace displays “Ero”; {figure legend 11),

5. In engineering mode, check the heater parameters, Hold done [ADD] [DEC] keys for 3 seconds at the same time to enter the engineering mode. Press [ADO] and [DEC] to switch;

  1. Heater version number
  2. Heater run status
  3. Heater shell temperature: t-1: XX * C;
  4. Heater exhaust gas temperature: t-2: °C:
  5. Heater voltage: XXv;
  6. Heater water pump current: x_ xA;

6. Other basic settings, sleep settings: enter sleep mode after 10 seconds without operation in standby mode;
Buzzer: When pressed and in normal operating mode, the buzzer beeps once; When an error occurs, the buzzer quickly beeps three times;
Instructions for YWH-A201 controller switch
Overall display

  1. Specific data display area;
  2. Keys (on/off, adjust+, adjust -, set);

Operating instructions:

  1. On/Off: After powering on, the switch displays the current time, and hold down [On/Off] for 3 seconds to start.

  2. After turning on, hold down [On/Off] for 3 seconds to turn it off; ltem/Data Adjustment: Press [Adjust+], the item/data increases by 1. Press [Adjust -], the item/data decreases by 1.

  3. Item set of the power on interface
    – Item 1: After powering on, display the current time and press the [Set key] to adjust it; After adjust- ment, hold down the [Set key] for 3 seconds to confirm the adjustment;
    – Item 2: Set the automatic start time using the same method as above;
    – Item 3: The run time after automatic startup. The setting method is as above. The switching range is 10 minutes to 1 hour and the switching unit for each press is 10 minutes;
    – Item 4: set the water temperature for running. The setting method is the same as above, with a switching range of 5°C-90°C and the switching time for each press is 5°C;
    – Item 5: Set the self start switch; the setting method is the same as above. If it displays A-ON, it is on. If it disolays A-OF, it is off.

  4. Engineering mode: hold down [Adjust+] and [Adjust -] for 3s in the power on state to enter engineering mode. Press the [Adjust+] and the item increases by 1. when item [Adjust -] is pressed, the display area displays the data item in engineering mode. 001: Heater motherboard version number; 002: Current run mode; 003: t-1 shell temperature; 004: t-2 tail gas temperature; 005: Power supply voltage; 006: Water pump current;

Description of YWH-A202 Remote Control

  1. Specific data display area
  2.  key:
    [ ] On/Off
    [ ] Up adjustment key
    [ ] Down adjustment key
  • Matching between remote contro! and YWH-A201 controller: After powering on, hold down the [Set key]

  • Switch matching: After powering on, hold down the [Set key] for 3 seconds, and the screen will dispiay “- pp -“. At this time, press any key on the remote controller. After the buzz gives out “clicks”, it returns to the initial interface, indicating that the matching is successful.
    © On/Off: hold down [ ] for 3 seconds in the power off state to power on.
    Hold down [ ] for 3 seconds in the power on state to power off.

  • Item/Data adjustment:
    Touch[  ], and the item/Data increases by 1.
    Touch[ ], and the item/data decreases by 1.
    View run parameters
    After power on, the display screen displays the current water temperature and battery icon. After the screen displays the heating icon, you can view the operating parameters.
    Parameter 1: Run time, (hold down [ ] for 3 seconds to set. Each press can adjust 10min and it can be set as 1h maximally. Hold it down again to save the setting.
    Parameter 2: Run program version number;
    Parameter 3: Shell temperature;
    Parameter 4: tail gas temperature;
    Parameter 5: Power supply voltage;
    Parameter 6: Water pump current value;
    Parameter 7: Remote control battery level;

  • Fault display: When the heater malfunctions, the controller switch and remote control display area flash fault codes, and the fault types are shown in the table below;

Description of common fault codes

Description of common fault codes

Fault codes| Description
E+01| Second start fails.| Abnormal oil circuit, check for oil shortage or blockage of oil circuit
Poor sealing of the oil pipe interface, check each oil pipe joint and tighten the loose parts of the oil pipe joint
If there is gas in the oil circuit, exhaust the gas in the oil circuit:
Solution to oil pipe blockage: Check whether the oil level in the fuel tank is lower than the suction port of the oil pipe, and replenish fuel or replace the oil pipe in a timely manner:
Oil pump malfunction. Check if the oil pump is working properly and if there is oil output:
E+02| Flameout| Abnormal oil circuit, check for oil shortage or blockage
E+03| Abnormal voltage| Abnormal voltage, power supply voltage not within normal operating range (9V-16V),
Under voltage of the battery:
Check whether the heater wire harness is low on power;
Check whether the heater wiring harness is securely connected:
The diameter of the main power wire harness is too small or too long.
E+04| Furnace chamber temperature sensor has failure.| The furnace temperature sensor is abnormal; replace the sensor or computer board.
E+05| Abnormal water temperature sensor| The water temperature sensor is abnormal. Replace the sensor or computer board.
E+06| The shell temperature sensor is abnormal.| Abnormal ultra-high temperature sensor replace the sensor or computer board.
The overheat sensor connector has poor contact. Check whether the connector Is loose and reconnect It to its normal position.
E+07| Short circuit of ell pump| Oil pump open circuit. check the power supply circuit of the oil pump.
E+08| The fan has short circuit.|
E+09| Short circuit of water pump| The water pump is abnormal. Check the power supply line of the water pump.
The wire harness connector is not properly connected, check whether the wire harness connector is securely connected:
Check if the wire harness fuse is blown and replace the corresponding fuse;
Check whether the positive and negative poles of the wire harness are connected correctly. Check the positive and negative poles of the power line, the red line is connected to the positive pole, and the black line is connected to the negative pole
E+10| Short circuit of ignition plug| Abnormal preheating plug, replace the preheating plug or computer board.
E+11| Overheat protection| The host temperature is too high, please add anti- freeze solution.
E+12| Lack of anti-freeze solution| Lack of anti-freeze solution or blocked circuit, check water circuit.
E+13| Boot failure| Computer board malfunction, replace the computer board
E+16| Wrong key|
E+17| Power on failure|
E+18| Shutdown failed|

Repair and maintenance

After using the heater in winter, it should be removed from the vehicle for cleaning and maintenance. Usually, there is no need for major repairs during a heating season. If there is a significant decrease in thermal efficiency, difficulty in ignition, or other faults, the cause should be promptly identified and eliminated
If excessive carbon deposition causes a decrease in thermal efficiency, the cooling fin on the inner wall of water jacket and the carbon deposition in the combustion chamber should be deaned.
The oil tank, oil pipe, and oil filtering device should be kept clean and unobstructed, and cleaned regularly according to the actual situation
The parking heater circulation system should use anti-freeze solution or a mixture of anti-freeze solution that is suitable for the ambient temperature as the coolant medium During the season when the parking heater is not in use, the power supply of the parking heater should be disconnected, and the parking heater should be kept clean and dry. It is strictly prohibited to immerse the heater in water, rain, and prolonged exposure to direct sunlight. It is best to activate the heating function 1-2 times a month, with each healing lasting at least 5 minutes.

Measures for heater failure

If the heater malfunctions, check if the plug connection of fuse box is intact and secure
The following faults can be eliminated by the user’s operation.
Error description
The heater shuts down on its own.
The heater cannot be turned on.
The heater shuts down during heating process.
Potential causes After starting or restarting, there is no combustion phenomenon, and the flame of the heater is extinguished during running.
Oil circuit supply problem of the heater
Heater shutdown during heating process
Remedial measures
Check the power supply and grounding connection of the heater
Add cooling liquid according to the manufacturer’s requirements
The temperature of shell of the heater is too high after the completion of installation.

  1. Loosen the outlet pipe of the heater for venting until the venting is complete, and then connect the water pipe and tighten the pipe damp after the anti-freeze solution flows out.
  2. if overheat protection still occurs after several consecutive venting, check the water level of the engine expansion tank and replenish water according to the actual situation.

Circuit diagram of the main board

Hcalory W51 Plumbing Heater - fig2

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