Hcalory B0CHBQGSB4 12V 5KW-8KW Diesel Air Heater All-in-one Single Hole User Manual

June 13, 2024
Hcalory

Hcalory B0CHBQGSB4 12V 5KW-8KW Diesel Air Heater All-in-one Single Hole

Hcalory B0CHBQGSB4 12V 5KW-8KW Diesel Air Heater All-in-one Single
Hole

Function

Get rid of damage to car causing by the sudden drop of temperature, improve the temperature inside the car, and preheat the engine coolant to avoid the engine wear at low temperature. Conducive to car interior thawing, car start, car glass defrost fog.

Internal Structure

Installation Position

  1. on the co-driver’s legroom.

  2. on the back wall of the cab

  3. Driver’s seat backrest

  4. within the tool box

  5. in front of the passenger seat

  6. between the driver seat and passenger seat

  7. 3&4 under the container

  8. in the trunk

the heater is mainly installed in the passenger room or baggage room of the vehicle. If it cannot be installed, fix the heater under the underside of the vehicle, but beware of splashing.

  1. inside the driver’s seat.
  2. on the back wall of the cab.
  3. inside the protection box

Model

Type One| | Type Three|
---|---|---|---
Type Two| | Type Four|

Installation Diagram

Switch controller and Remote Control type

Switch controller Remote Control The battery of Remote Control
Use 1*12V27A Battery, but not include

| | | Use 2*CR2025 Battery, but not include

| | | Use 1AAA Battery, but not include
1
AAA battery (Not include)
|

Remote control operation instructions (N0.1)

Key Function

Set ➔enter the set state, can adjust and set parameter. Change the working state.
Confirm ➔ In the set state, confirm current set point, enter next parameter setting. In the Unset state, can check the status.
➔ In the set state ,up regulation set the parameter.
In the Unset state, up regulation set the operating temperature.
On-off ➔Short Press to turn on, status light is always. Long press 2 seconds to turn off, status light is ickering .
➔ In the set state, down regulation set the parameter. In the Unset state, down regulation set the operating temperature.

Match Code

In the Unset state, first press the up-regulation button, meanwhile press the confirm button, keep more than 3 seconds. Enter the match code Interface, how’s HFA-, press the on button to send the remote code. After finishing the match code, then exit the interface. The machine enter the turn on state. If match code failed, it will not enter the turn on state.

Set up parameter(press the set button to enter, the related icons in display screen will be light)

(1 )Time setting Up and down button adjust the parameter. Press the confirm button, in turn, sets up hour, minute. Press confirm button enter next state.
(2)Timing on-off setting Defaults to off, shows 1-oF.Press the up regulation button to open, show 1-on, enter. Press confirm button, in turn, set up the first group, turn on and off time. And the second group. After finish the adjusting, press confirm button to enter to next step.
(3)Manage password input Press the up and down regulation button. After showing the correct value, press the confirm button to enter into next step. After inputting the correct 4 numbers, press the confirm button to enter into next step.
(4)Pump capacity setting Press the up and down regulation button, change the minimum pump capacity. After achieve the demand value, press the confirm button to enter into next step. Maximum pump capacity setting. Press the up and down regulation button to change it. After achieve the demand value, press the confirm button to enter into next step.
(5)Fans’ rotational speed setting Press the up and down regulation button, change the minimum speed. After achieve the demand value, press the confirm button to enter into next step. Maximum speed setting. Press the up and down regulation button to change it. After achieve the demand value, press the confirm button to enter into next step.
(6)Operating voltage setting Only on the status is off, can choose the main board operating voltage, press the up and down regulation button, choose switch voltage. The 12V system should change to show U-12. The 24V system should change to show U-24.
(7)Speed signals setting Press the up and down regulation button to set up speed signals. The 2 magnet polarity of vane wheel are opposite or there only 1 magnet, choose number 1. If the 2 magnet polarity of vane wheel are same, choose number 2 . If choose wrong, will lead to speed with one time difference.

(8)Change manage password ~ _ After enter into, if shows OFF state, it is no need to change,
press confirm button, pass this step. And save the parameter then auto-exit. Press up regulation button, shows on, then press the confirm button to enter into the change state. input the new 4 password, then
press the confirm button, save the new password and parameter then auto-exit. Notes: After finishing all
parameters, must press the confirm button. Only do this can save the parameters. Please check and
save new password.

Query specification of machine state

Time show ➔Temperature show➔ Set up temperature show/pump capacity show In Unset ST, press confirm to loop check historical fault code show voltage show.

5.Refueling fuel manually In unset state, first press the down regulation button, keep on and press the confirm button. Then enter the interface of Refueling fuel manually. Show H-on release confirm button, then release down regulation button. Press up regulation button, turn on the manual pump. Show H-on, can hear the working sound, then the pump icon light. Press down regulation button or set button can turn it off. Exit this model, the icon disappear.

6.Timing on-off After setting up the working time, press the confirm button to enter into the function of Timing on-offsetting, it defaults oF turn off state. Press up regulation button to enter into on state. Press the confirm button can set up the first group of turn on time, confirm it set up the turn off time. Press the confirm button can set up the second group. If set up successfully, the alarm clock icon light.

7.Temperature control mode switch In unset state, first press the up regulation button, keep on and press the confirm button, show P-x.x(xx mean pump capacity), means enter into the manual temperature control mode. The oil pump capacity is controlled between present capacity and initial capacity.
Press number 2, show xx°C, means enter into the auto temperature control mode. The oil pump capacity is controlled between maximum capacity and initial capacity. The oil pump capacity of these two model according to the temperature variation. The difference is that, the oil pump capacity of auto mode can achieve the maximum. The manual model is limited in the present set point, can’t achieve the maximum.

Remote control operation instructions (N0.2)

Bi-directional Remote Control Operation Instructions

  1. Operation instruction of buttons
    On/Off button Press and hold for 2 seconds to turn on, or turn off
    Confirm button View host working status
    Up-regulation button Increase the oil mass or temperature according to the temperature control method.
    Down-regulation button Increase the oil mass or temperature according to the temperature control method.

  2. Remote control pairing operation
    First, the receiving part which needs to be paired is put into the waiting pairing state. Then press the power button and confirm button on the remote control at the same time, and the interface of waiting pairing appears on the remote control. The remote control and the switch enter the automatic pairing process, and the code matching interface will be automatically exited after the successful code matching and the normal working parameters will be displayed. If the code matching failed, it would not enter the normal state of displaying working parameters. The code matching state will be automatically exited when it does not receive remote control code over time.

  3. Temperature control mode switching
    When the temperature control mode is selected by remote control, only press the up-regulation button and down-regulation button at the same time to display the temperature when switching to automatic temperature control, and it will display the oil mass if the temperature is controlled manually.

  4. Working status adjustment
    The working status of the heater can be adjusted at any time by remote control. The methods are as follows:
    Increase the pump oil amount (manual temperature control mode) by up- regulation button or raise the setting temperature to increase the output temperature of the heater.
    Decrease the of pump oil amount (manual temperature control mode) by down- regulation button or reduce the setting temperature to decrease the output temperature of the heater.

Remote control operation instructions (N0.3)
  1. Function
    ◄ ->Setting state, increase the data; If not, increase Hz/C.
    ->Press1 on,Press3 off
    ->Setting state, decrease the data; If not, decrease Hz/°C .The basic operation uses the above, and the settings uses the following operation:
    Setting->Enter Setting state, adjust data, change working status.
    ->Setting state, confirm the current data, and enter the next data to set ; if not,

  2. Check the Setting state(Press OK: Each time press to switch next state.)
    Check the Setting state

  3. Manual fueling description:
    In the off state, press and hold ► and OK to enter the manual fueling.-Off. After releasing, press ◄ to start the operation. You can hear the working sound of the pump and the pump icon lights up. Press to ► exit the fuel fill and the pump icon disappears. The process of emptying air from the pipe line needs to be observed. When the oil reaches the position of the oil in let of the machine, it can stop. Excessive fuel enters the machine and there will be black smoke.

  4. The switching description of Temperature control mode:
    Press and hold the ◄ up and set keys at the same time to switch the temperature control mode, manual temperature control, automatic temperature control The difference between the two temperature control methods is that the automatic mode pump oil can reach the maximum value of the parameter setting, the machine heat is higher, the manual mode pump oil quantity is limited to the current set value, and the parameter setting maximum oil quantity value will not be reached

  5. The match of Remote control and LCD: On the “off” state. First, press the “power” and “confirm” button simultaneously on Remote controller until LCD screen displaying “wait for matching”. Second, press off” and “on” button on the LCD screen for 3-5 seconds, then the screen will enter the “matching” interface. After match, it will exit automatically and display the normal working parameters. Any match failure, no displaying about the normal working parameters. Over time fail to match. exit the “matching” interface automatically also.

  6. Parameter setting description(press the setting button to enter the setting state)

  7. Time setting—Press the on or off button to adjust the parameters—Set the hour(24hoursystem),minute and other parameters,press the confirm button,then enter to the next interface.

  8. Timing power-on Setting—-Default off,display off,press on button then show the off,press confirm button–Set hours and minutes in turn,timing by count down,Max be 99minutes and 59seconds.

  9. Timing power-off Setting—Default off,display off,press on button then show the off,press confirm button–Set hours and minutes in turn,timing by countdown,Max be 99minutes and 59seconds.

  10. Input manage passport–Press the “on” or “off” button until it reach the correct value, then press the confirm button enter next interface, Any input error, it will comeback to the first digit. then no need to modify subsequent data, press the set button until exit, or wait for 1 O seconds for exiting automatically.

  11. Pump oil ow setting—Press the “on” or “off” button to adjust minimum pumping oil ow. after reach the value, press confirm button to set the max oil ow—-Press the “on” or “off” button to adjust maximum pumping oil ow. after reach the value, press confirm button to enter next interface.

  12. Fan speed setting—Press the”on”or”off”button to adjust min speed.after reach the value,press confirm button to set the max speed.Press the”on”or”off”button to adjust max speed.after reach the value, press confirm button to enter next interface.

  13. Ignition plug power selection ———-mother board operating voltage can be only selected under “off” state! Press the “on” or “off” button to switch–Set the working voltage, adjust the 12V system
    to display V-12, adjust the 24V system to display V-24, finish select. Please check the match status of oil pump, motor and ignition plug before turn-on. ———Display5N-1,Press the “on” or “off” button to set the speed signal, same polarity for 2 magnets on impeller, select 5N-2,different polarity for 2magnets on impeller or only 1 magnet (Defaults),select 5n-1.Any error for this parameters, 1 times difference for the speed will lead to!

  14. Ignition plug power selection,dispalyRF-5,press the “on” or “off” button, modify the value (1 =35W, 2=40W, 3=45W, 4=80W, 5=85W, 6=90W)Default value kindly recommend use the default value or modify the value after verification.

  15. Manage password modification—initial display off status, no need to change, press confirm button to skip the password modification, and save above modified parameters. Press the on button when modifying. Display oN status. press to confirm and enter the password modification status. press the on or off button to adjust.Afterthe4-digit password is entered correctly, press confirm button to enter next interface. After saving the new password and adjusting the setting parameters, it will exit automatically.

Remote control operation instructions (N0.4)

Overall display:
 :Off button;
[ l:
Gear/temperature/item adjustment button;
M: Mode switch/setting key screen display area

Operating mode

  1. ln manual mode, the setting gear can be adjusted within the range of 1-1 O;

  2. In automatic mode, the setting temperature can be adjusted within the range of 8-36°(, and the gear of the control switch changes with the temperature in the cab. When the temperature rises or falls, the control switch will automatically adjust the running gear.
    Quickly reach the set temperature, allowing the heater to operate more intelligently and economically.

  3. When a fault occurs during operation, the fault code will be ashed on the display window of the control switch to facilitate more accurate and intuitive finding of the fault.

Instructions

On/Off: Press [ ] to turn on when the machine is off; press [ ] to turn off when the machine is on;
Mode switching: press [ M ] in constant temperature mode to switch to gear mode, and press [M] in gear mode to switch to constant temperature mode;
Gear adjustment: press [ ] running gear/temperature + 1, the maximum is 10 gears/36°(, press [ **] running gear/temperature-1, the minimum is 1 gear/8°(;
Time setting: In the power-on state, the screen displays the current time, long press the [
M ] key for 3s to enter the time setting:
Item 1: Set the current time, press [
M** ] key to set, press [ ] [  ] to switch;
Item 2: Set the automatic start time, the setting method is the same as above;
Item 3: It is the running time after automatic startup, the setting method is the same as above, and the switching unit is 0.5 hours;
Item 4: It is the ON/OFF setting for the auto-start function. After the auto- start function is turned on, the alarm clock icon on the screen is always on.
Engineering mode: Press [ ] [ ] simultaneously for 3s to enter the engineering mode, press [ …_ ] item + 1, press [  ] item -1, the display area displays data items in engineering mode;
001: Heater motherboard version number; 002: Fault code; 003: Shell temperature; 004: Power supply
voltage;
001: Heater running gear; 006: Cab temperature; 007: Altitude;
Remote control matching: In the power-on state, press and hold [ ] for 3s, the screen displays ‘rte’, then press any button on the remote control, the matching is successful, and it will automatically return to the running interface after success;
Language switching: Press and hold [M] [ ] for 3s at the same time in the power-on state to switch, and switch circularly according to the sequence of ‘English’, ‘Chinese’, ‘Russian ‘and ‘Voice off’;
Oil pumping mode: Press and hold the [ ] key for 7s in the shutdown state, the display area starts a 300s countdown, starts pumping oil, and automatically exits when the countdown ends, and cannot be manually exited except when the machine is turned off;
Fault display: When the heater fails, the fault code will ash in the display area, and the fault type is shown in the table below;

Remote control operation instructions (N0.5)

Overall display :

  • Off button;
  • Gear/temperature/item adjustment knob;
  • screen display area

Operating mode :

  1. In manual mode, the setting gear can be adjusted within the range of 1 ~5;

  2. In automatic mode, the setting temperature can be adjusted within the range of 8~36°(, and the gear of the control switch changes with the temperature in the cab. When the temperature rises or falls, the control switch will automatically adjust the running gear.
    Quickly reach the set temperature, allowing the heater to operate more intelligently and economically.

  3. When a fault occurs during operation, the fault code will be ashed on the display window of the control switch to facilitate more accurate and intuitive finding of the fault.

Instructions:

On/Off: Press [On/Off] to turn on when the machine is off; press [On/Off] to turn off when the machine is on;
Mode switching: in manual mode, press and hold the [knob] for 3s to switch to automatic mode; in automatic mode, long press [knob] for 3s to switch to manual mode;
Gear adjustment: Rotate the [knob] clockwise to run the gear/temperature+ 1, up to 5 gears/36°(,
Rotate the [knob] counterclockwise to run the gear/temperature-1, the minimum to 1st gear/8°(;
Engineering mode: Press [ON/OFF] [Knob] simultaneously for 3s to enter engineering mode, turn [Knob] item +1 clockwise, press [Knob] item -1 counterclockwise,
In engineering mode, the display area displays data items;
001: Heater motherboard version number; 002: Fault code; 003: Shell temperature;
004: Power supply voltage; 005: Heater running gear; 006: Cab temperature;
007: Altitude; 008: Remote matching enable
Remote control matching: In the power-on state, press the [knob] 3 times continuously, the screen will display ‘rte’, at this time, press any button on the remote control to match, and automatically return to the running interface after the matching is successful;
Language switching: In the power-on state, press the [knob] continuously twice to switch, and switch according to the sequence of ‘English’, ‘Chinese’, ‘Russian ‘and ‘Voice off’;
Oil pumping mode: Press and hold the [knob] for 7s in the off state, the display area starts to count down for 300s and the oil pumping will start, and it will automatically exit when the countdown is over.

Description of LCD E code display

LCD display Panel display cause of issue Solution
E-01 12V model: voltage higher than 18V

/voltage lower than 1OV

| Check the power supply voltage, external power supply
| E-02| 24V model: voltage higher than 32V/voltage lower than 20V| Check the power supply voltage, ex- ternal power supply
| E-03| Glow plug short circuiVGlow plug open circuit|

  1. The glow plug is short-circuited or the connection wire is reversed
  2. The insulation damage at the tail of the glow plug causes a short circuit
  3. Leakage of glow plug
  4. Poor contact of the glow plug connector
  5. The glow plug is burned out and replaced

| E-04| Oil pump short circuiVoil pump open circuit|

  1. **** The oil pump is not connected properly, and the connection line of the oil pump is short-circuited or disconnected.
  2. The pin socket control board is not firmly inserted
  3. The oil pump circuit is disconnect- ed and the oil pump is faulty

| E-05| The temperature of the shell is high, exceeding 260°(|

  1. **** The machine’s air circulation is obstructed, and the air inlet and outlet are blocked, and the air duct is blocked
  2. The installation space is too narrow
  3. The oil pump with a large amount of oil is connected incorrectly
  4. 0il leaking from the one-way valve of the oil pump
  5. The sensor is damaged
LCD display Panel display cause of issue Solution

| E-06| Fan short circuit/ fan open circuit/ fan magnet is too far away from the Hall sensor on the main board|

  1. The motor fan blade is stuck/car- ton
  2. Adjust the gap between the wind wheel and the main board
  3. Motor failure/or replacement of the main board
  4. The motor socket is not plugged in properly

| E-07| The controller has detected a wiring harness connection failure| Check wiring, connectors
| E-08| Extinguished|

  1. The oil tank is short of oil, the oil pump is abnormal, and the oil quality is problematic.
  2. The oil circuit is leaking or there are bubbles in the old oil circuit, and the oil supply is not continuous
  3. The intake and exhaust pipes are blocked

| E-09| Case sensor short circuit/case sensor open circuit| Replace the temperature sensor, or the connector is in poor contact


| E-10| Ignition failure Failed to start (have tried to start both sides) Failed to form a ame|

  1. Whether the fuel tank is short of fuel or exhausted
  2. Whether the oil pump is stuck or the oil pump is abnormal
  3. Whether the oil circuit is correct, there are bubbles in the oil circuit, and the oil supply is not continuous
  4. Poor power supply, oil problem
Contact us

For any question you may have about the Hcalory product ,please kindly send to us the mail to the address: hcalory@hcalory.com or contact us from the related selling Link. Appreciate your kind feedback and support.

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