CLAS OC 9100 Master Kit Ford Parking Sensor Dies User Manual
- June 13, 2024
- CLAS
Table of Contents
REAR PARKING SENSOR PUNCH MASTER TOOL KIT FORD (23 PCS)
OC 9100
clas.com
OC 9100 Master Kit Ford Parking Sensor Dies
WARNING
Before returning this product for any reason (installation problem,
instructions for use, breakdown, manufacturing problem…), please contact us.
Contact :
You can reach us by mail sav@clas.com or by phone
+33(0)4 79 72 69 18 or go directly to our website clas.com
If you have changed your mind regarding your purchase, please return this
product before you attempt to install it.
COMPONENTS
1| TOOL FOR PUNCHING TOOL DRIVE 3/8″ WITH BALL BEARING – M10X1|
---|---|---
2| PUNCHING TOOL #12|
3| PUNCHING TOOL #15|
4| GUIDE TOOL #08|
5| PUNCHING TOOL #08|
6| GUIDE TOOL #02|
7| PUNCHING TOOL #02|
8| PUNCHING TOOL #05|
9| PUNCHING TOOL #04|
10| PUNCHING TOOL #10|
11| PUNCHING TOOL #11|
12| PUNCHING TOOL #01|
13| PUNCHING TOOL #09|
14| GUIDE TOOL #05|
15| GUIDE TOOL #04|
16| GUIDE TOOL #10|
17| GUIDE TOOL #01|
18| GUIDE TOOL #09|
19| GUIDE TOOL #15|
20| GUIDE TOOL #12|
21| GUIDE TOOL #11|
22| RATCHET 3/8 INCH|
23| DRILL Ø18 mm|
INTRODUCTION
It is compulsory to read this instruction manual before starting any kind of
action.
The proper operation and full compliance of this product’s performance is
guaranteed only if all the instructions provided in this manual are closely
adhered to.
We guarantee that this product complies with the technical specifications
described in this manual.
The manufacturer shall not be held responsible for any improper uses other
than those described herein.
Use protective work gloves, protective footwear, hard hat and safety goggles.
Misuse:
- This product should only be used as described in this documentation; any other use is considered improper.
- The manufacturer accepts no responsibility for any damage caused by the incorrect or unreasonable use of the equipment.
- Moreover, misuse shall also void the warranty.
Take care of your tools:
- Be sure to store your tools in a clean state.
- Place the tools inside their original package.
DESCRIPTION
The tool set described herein allows you to make clean holes without burrs in
the plastic bumpers of Ford cars. This becomes necessary when the bumper
supplied by the manufacturer comes without the holes required to mount the
parking sensors (for example, for repairs following accidents).
According to the manufacturer’s instructions, the holes should be made only
after painting the bumper to ensure its shape will be as true to the original
as possible even after repair.
This tool set represents a selection of the most common punching tools for PDC
sensors (Park Distance Control) of the Ford brand.
The OEM codes specified are only used for the classification of technical data and applications!
INSTRUCTIONS
-
The sensors’ position is usually indicated by the manufacturing marks found on the inside of the bumper.
(Fig. 1) There may also be a template suitable for the car or bumper among the components of the adjustment tool set. -
Drill a hole for each mark using the Ø18 mm drill bit. Place the drill bit exactly in the center of the mark and drill from the inside to the outside. (Fig. 2)
- Choose the punching machine that matches the mark on the bumper. Insert the punching machine into the Ø18 mm hole from inside the bumper. Orient the punching machine according to the mark on the bumper. (Fig. 3)
- Now place the matrix on the bumper as follows: position the corresponding matrix on the punch’s shank so that the guide pin (grub screw on the matrix) fits exactly inside the guide groove on the punch’s shank. The matrix should now adhere to the outside of the bumper.
Tip: in order to protect the bumper, you can first apply some adhesive tape on the painted surface. (Fig. 4+5)
- At this point the drive unit with the thread is first inserted into the matrix’ coupling and then screwed by hand. (Fig. 6)
Warning: before starting the punching operation, make sure that the mark is oriented exactly as shown in the figure on the inside of the bumper.
- To perform the punching, connect the 3/8” ratchet wrench provided in the tool set. Act on the ratchet wrench to punch the hole (Fig. 7), which will result in a custom hole for the specific sensor support. (Fig.8+9)
- Then install the sensors in the bumper.
MATRICES CONTAINED IN THE SET :
| #1| #2| #4| #5| #8| #9| #10| #11| #12| #15
---|---|---|---|---|---|---|---|---|---|---
MODEL| YEAR| MONTH| MODEL VARIANT| Nr.| OEM 501-130| OEM 501-135| OEM 501-140|
OEM 501-141| OEM 501-160| OEM 501-171| OEM 501-177| OEM 501-179| OEM 501-180|
OEM 501-405
FIESTA| 2012| 05| | 2013.00| | | | | | | | | |
FOCUS| 2010| 07| 4/5 Türer| 2011.25| | | | | | | |
Turnier| 2011.25| | | | | |
2014| 05| 4/5 Türer| 2015.00| | | | | | | | | |
Turnier| | | | | | | | | |
GALAXY/ S- MAX| 2006| 02| | 2006.5| **| | | | | | | | |
2015| 01| | 2015.5| | | | | | | | | |
B- MAX| 2012| 01| | 2012.75| | | | | **| | | | |
C- MAX| 2010| 04| | 2011.0| | | | | | | | | |
2015| 03| | 2015.5| | | | | | | | | |
KUGA| 2008| 02| | 2008.50| | | | | | | | | |
2012| 05| | 2013.25| | | | | | | | | |
MONDEO| 2007| 02| | 2007.5| | | | | | | | | |
2014| 10| | 2014.75| | | | | | | | | |
CLAS Equipements
ZA de la CROUZA
73800 CHIGNIN
FRANCE
Tél. +33 (0)4 79 72 62 22
Fax. +33 (0)4 79 72 52 86
OC 9100
REAR PARKING SENSOR PUNCH MASTER TOOL KIT FORD (23 PCS)
If you need components or parts, please contact the reseller.
In case of problems, please contact your authorized technician.
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