PEPPERL FUCHS SB4-OR-4XP Safety Control Unit Owner’s Manual
- June 13, 2024
- Pepperl Fuchs
Table of Contents
PEPPERL FUCHS SB4-OR-4XP Safety Control Unit Owner’s Manual
Safety control unit
- Evaluation unit for security through-beam sensors SLA5(S) and SLA40; for safety light grids SLP, for safety light curtains SLC; for switching pads and emergency stop buttons of categories 2 and 4
- 4 sensor channels
- Self-monitoring (type 4 according to IEC/EN 61496-1)
- Operating mode can be selected by means of DIP switches
- Start/Restart disable
- Relay monitor
- Stability alarm indication
- Clearly visible LED functional display
- 7-segment diagnostic display
- Safety outputs OSSD, external status displays OSSD
Dimensions
Technical Data
General specifications
Operating mode Start/restart disable, relay monitor,
Functional safety related parameters
Safety Integrity Level (SIL) SIL
3
Performance level (PL)| PL e
Category| Cat. 4
Mission Time (TM)| 20 a
PFHd| 3.5 E-9
B10d| see instruction manuals
Type| 4
Indicators/operating means
Diagnostics indicator| 7-segment display
Function indicator| LED red: OSSD OFFLED green: OSSD ONYellow LED: start
readiness channel 1 – 4 LED yellow: switching state (receiver)
Stability alarm indicator| LED yellow flashing: Indicator lamp channel 1 … 4
Electrical specifications
Operating voltage| UB24 V DC, ± 20 %
No-load supply current| max. 500 mA
Protection class| no identification ; see instruction manuals
Input
Activation current| approx. 7 mA
Activation time| 0.4…. 1.2 s
Test input| Reset-input for system test
Output
Safety output| 2 relay outputs, force-guided NO-contact
Signal output| Output for displaying the switching state of the OSSDs
Switching voltage| 10 V … 250 V AC/DC
Switching current| min. 10 mA , max. 6 A AC/DC
Switching power| DC: max. 24 VA AC: max. 230 VA
Response time| 30 ms
Conformity
Functional safety| ISO 13849-1 ; EN 61508 part1-4
Product standard| EN 61496-1
Approvals and certificates
CE conformity| CE
UKCA conformity| UKCA
UL approval| cULus
TÜV approval| TÜV
Ambient conditions
Ambient temperature| 0 … 50 °C (32 … 122 °F)
Storage temperature| -20 … 70 °C (-4 … 158 °F)
Relative humidity| max. 95 %, not condensing
Shock resistance| see instruction manuals
Vibration resistance| see instruction manuals
Mechanical specifications
Degree of protection| IP20
Connection| screw terminals , lead cross section 0.2 … 2 mm2
Material|
Housing| Polyamide (PA)
Mass| 320 g
Connection
Terminal Slot 1
| Terminal | Function |
|---|---|
| 1 | Reset input; normally closed contact |
| 2 | Restart input (RI); normally closed contact |
| 3 | 24 V DC connection for reset, restart and RM |
| 4 | Relay monitor (RM) |
| 5 – 6 | OSSD1; potential free relay contact; normally open contact |
| 7 – 8 | OSSD2; potential free relay contact; normally open contact |
| 9 | Signal output OSSD OFF |
| 10 | Signal output OSSD ON |
| 11 | Signal output restart |
| 12 | Leave free (n.c.) |
| 13 | +24 V DC supply voltage |
| 14 | 0 V DC supply voltage |
| 15 | Earth |
| 16 | Leave free (n.c.) |
Terminal Slot 2
Terminal| Function| Channel classification| Connection
Beam sensor / Light grid safety feature| Connection 2-channel p
ON| Connection Switching pad
---|---|---|---|---|---
1| Receiver 2 Input| InputChannel 2 **** Output| Receiver output 2| OSSD
Output 1.2| Switching pad 1.4
2| Sensor 2 24 V DC +U| 24 V Receiver2| 24 V Power supply 1|
3| Sensor 2 Mass GND| 0 V Receiver 2, Emitter 2| 0 V Power supply 1|
4| Emitter 2 Output| Emitter input 2| | Switching pad 1.3
5| Receiver 1 Input| InputChannel 1 **** Output| Receiver output 1| OSSD
Output 1.1| Switching pad 1.2
6| Sensor 1 24 V DC +U| 24 V Receiver 1| |
7| Sensor 1 Mass GND| 0 V Receiver 1, Emitter 1| |
8| Emitter 1 Output| Emitter input 1| | Switching pad 1.1
9| Emitter 3 Output| OutputChannel 3 **** Input| Emitter input 3| |
Switching pad 2.4
10| Sensor 3 Mass GND| 0 V Receiver 3, Emitter 3| 0 V Power supply 2|
11| Sensor 3 24 V DC +U| 24 V Receiver 3| 24 V Power supply 2|
12| Receiver 3 Input| Receiver output 3| OSSD Output 2.2| Switching pad 2.3
13| Emitter 4 Output| OutputChannel 4 **** Input| Emitter input 2| |
Switching pad 2.2
14| Sensor 4 Mass GND| 0 V Receiver 4, Emitter 4| |
15| Sensor 4 24 V DC +U| 24 V Receiver 4| |
16| Receiver 4 Input| Receiver output 4| OSSD Output 2.1| Switching pad 2.1
Matching System Components
| SLP8-2| Safety light grid
---|---|---
| SLP8-2-A-L| Safety light grid, active column
| SLP8-2-L| Safety light grid
| SLP8-2-M| Deviation mirror
| SLP10-2| Safety light grid
| SLP10-2-L| Safety light grid
| SLP10-3| Safety light grid
| SLP10-3-L| Safety light grid
**| SLP10-4| Safety light grid
**| SLP10-4-L| Safety light grid
**| SLCT14| Safety light curtain
**| SLCT14--3702| Safety light curtain
**| SLCT30| Safety light curtain
**| SLCT30-/35| Safety light curtain
**| **SLCT30--3702| Safety light curtain
**| SLCT60| Safety light curtain
**| SLCT60-/35| Safety light curtain
**| SLCT90| Safety light curtain
**| SLCT90-/35| Safety light curtain
**| SLCS14| Safety light curtain
| SLCS14--3702| Safety light curtain
**| **SLCS14--3702| Safety light curtain
**| SLCS30| Safety light curtain
**| SLCS30/35| Safety light curtain
**| SLCS30--3702| Safety light curtain
**| **SLCS30--3702| Safety light curtain
**| SLCS60| Safety light curtain
**| SLCS60/35| Safety light curtain
| SLCS90| Safety light curtain
| SLCS90/35| Safety light curtain
| SLCT-M-01| Inclined mirror for stable 90° deflection with cover plate
| SLCT-M-01-1200| Inclined mirror for stable 90° deflection with cover
| SLCT-M-01-1500| Inclined mirror for stable 90° deflection with cover
plate
| SLCT-M-01-2100 coverplate| Inclined mirror for stable 90° deflection
with
| SLC-XXX-M| Safety light grid mirror
Function
The evaluation system SB4 is an ESPE of type 4 (EN 61496-1 or IEC 61496-1) or category 4 (EN 954-1). This system is also designed and tested according to IEC 61508. It meets the requirements for the SIL3.
The operating instructions supplied with the device must be observed for planning, installation and operation.
A maximum of 4 safety light barriers can be connected to the evaluation device.
With the sensor card on position 2, it is possible to connect “3-wire” light barriers of the SLA family (for example SLA5) and light grids of the SLP type. But also p-switching safety devices with dedicated cross circuit monitoring can be connected, for example safety light curtains from the SLC family. In addition switch-off mats of the 4-wire principle or integrated safety sensors in the 1 or 2 channel version can be connected.
The cable or the manner it is laid to the light barriers and light grids must be chosen that no short circuit between the receiver and transmitter wires is possible.
Light curtains with semiconductor switch outputs and integrated safety sensors in 2 channel design are monitored for simultaneousness. The monitoring time is 2 s.
The connection is done on channels 3 and 4 and/or 1 and 2. Note that these sensors must feature a dedicated cross circuit monitoring, because the module does not carry out the cross circuit monitoring for these sensors. Integrated safety sensors, which are connected to the Safebox must work according to the normally closed principle.
An open contact means “safe status”. Switch-off mats of the 4-wire principle can be connected to channels 1 and 2 and/or 3 and 4.
Operating modes
By default, the restart interlock is activated.
Each assembly contains DIP switches for selecting the functions. For selecting
functions, 2 selector switches must always be actuated.
Switches on the first assembly:
| Switch | Position | Operating mode |
|---|---|---|
| 1 and 3 | OFF | Without restart interlock (restart, RI) |
| ON | With restart interlock (restart, RI) | |
| 2 and 4 | OFF | Without relay monitor (RM) |
| ON | With relay monitor (RM) |
Switches on the second assembly:
The assembly contains 6 DIP switches for selecting the sensor types and the position. Six possibilities are offered for combining sensors. The desired combination is to be set binary. Two switches must always be actuated in order to select a function, e.g.
DIP switches 1–3 have the same switch position as DIP switches 4–6.
| DIP switch | Operating mode |
|---|---|
| 3 and6 | 2 and5 |
| 0 | 0 |
| 0 | 0 |
| 0 | 1 |
| 0 | 1 |
| 1 | 0 |
| 1 | 0 |
Displays
The OSSD-R/supply module on position 1 has a red/green LED for indicating the OSSD on/off statuses, a yellow LED for the startready status and a 7 segment display for system diagnosis.
The 7 segment display indicates the status and the error codes of the system.
| Displ ay | 7 segment display |
|---|---|
| 1 | DIP switch positions differ |
| 2 | Incorrect configuration |
| 3 | Time-out at one or more muting sensors |
| 4 | Transmitter error |
| 6 | Muting lamp error |
| 7 | Simultaneousness monitoring error |
| 8 | Receiver error |
| 9 | Error at sensor channel |
| C | Error at sensor channel |
| E | System error |
| F | Relay monitor error |
| H | Selection chain error |
| L | Configuration error |
| U | Low voltage or voltage surge detected |
Release date: 2023-02-15 Date of issue: 2023-02-15 Filename: 192146_eng.pdf
Refer to “General Notes Relating to Pepperl+Fuchs Product Information”.
Pepperl+Fuchs Group Germany: +49 621 776 1111 Refer to “General Notes Relating to Pepperl+Fuchs Product Information”. USA: +1 330 486 0001 Singapore: +65 6779 9091 www.pepperl-fuchs.com fainfo@us .pepperl-fuchs.com fa-info@sg.pepperl- fuchs.com
References
- Pepperl+Fuchs International. Industrial Sensors, Factory Automation, Process Automation, Intrinsic Safety, Explosion Protection
- Pepperl+Fuchs International. Industrial Sensors, Factory Automation, Process Automation, Intrinsic Safety, Explosion Protection