CLAS OH 5309 Extra Flat Aluminum Trolley Jack User Manual

OH 5309
EXTRA FLAT ALUMINUM TROLLEY JACK 1.25T 85mmclas.com

WARNING
Before returning this product for any reason (installation problem, instructions for use, breakdown, manufacturing problem…), please contact us.
Contact :
You can reach us by mail [email protected] or by phone +33(0)4 79 72 69 18 or go directly to our website clas.com
If you have changed your mind regarding your purchase, please return this product before you attempt to install it.

SPECIFICATIONS

Rated capacity (safe workink load): 1250 Kg
Lowered height: 85mm
Maximum height: 375mm
Dimensions: 580x240x150mm
Net weight: 11,5 Kg
Norm : 2006/42/EC

WARNING

• Read, study and understand all warnings and operating instructions prior to use.

• Do not overload this jack beyond the rated capacity.

• This jack is designed for use only on hard level surfaces capable of sutaining the load.
  Use on other than hard level surfaces can result in jack instabiity and possible loss of load.

• This is a lifting device only. Immediately after lifting, support the vahicle with jack stands.

• Do not go under or allows anyone under the vehicle until it hasbeen supported with jack stands.

• Do not move or dolly the vehicle while on the jack.

• Lift only on areas of the vehicle as specified by the vahicle manufacturer.

• Center load on saddle prior to lifting.

• No alterations shall be made to the jack.

• Failure to heed these warnings may result in personal injury and/or property damage.

Because of the potential hazards associated with the misuses of equipment of this type, no alterations shall be made to the product.

OPERATION

The owner and/or operator is responsible for providing maintenance, maintening all decals or warning labels and while in use, maintening the unit in good working order. If the owner and/or operator is not fluent in English or French, the product warnings and  instructions shall be read and discussed with the operator in his native language by the purchaser/ owner or his designee.
Make sure that the operator comprehends its contents. Safety information shall be emphasized and understood prior to usage.
The jack shall be inspected per the instruction manual prior to use.
It is the owner and/or operator’s responsability to study all warnings, operating and maintenance instructions contained on the product labal and instruction manual prior to operation of this unit.
Retain these instructions for future reference.

Raising vehicle:

1. Make sure the jack and vehicle are on a hard level surface.
2. Always set the vehicle parking brake and block the wheels.
3. Consult the vehicle owner’s manual to ascertain the location of jack points and position the jack beneath the prescibed lift point.
4. Turn the release valve clockwise to the closed position. DO NOT OVER TIGHTEN.
5. To raise the vehicle to desirad height, place the handle into the socket and pump up and down.
6. Place jack stands beneath the vahicle at locations recommended by the vehicle manufacturer. Do not get under the vahicle without jack stands. Jacks are not designed to maintainheavy loads for log periods ot time.
7. Turn release valve SLOWLY counter clockwise to lower load onto jack stands.

Lowering vehicle:

1. Turn the release valve clockwise to the closed position.
2. Pump the handle to lift vehicle off of jack stands.
3. Remove the jack stands. Do not get under or let anyone else under the vehicle while lowering.
4. Turn the release valve SLOWLY counterclockwise to lower the vehicle onto the ground.

ASSEMBLY & MAINTENANCE

The product shall be maintained in accordance with the instruction manual. No alterations shall be made to this product.

1. Before use, a visual inspection of the jack should be made for abnormal conditions such as cracked welds, bent, worn, loose or missing parts, or hydraulic leaks.
2. The product shall be inspected immediately if the jack is believed to have been subject to an abnormal load or shock. It is recommended that the inspection is made by an authorized repair technician prior to use.

Assembly
Ensure that all parts are included:

• Jack chassis
• Pumping handle in 2 parts

Remove the retaining clip:
Press the handle yoke (11) down and then pull the retaining clip out from the hole in the base.
Handle assembly:

1. Assemble the handle by inserting the upper handle section (42) into the lower handle section (41) and firmly fix the upper handle (42) and the lower handle (41) together by the spring button on the upper handle (42)
2. Remove the handle set screw (39) from the handle yoke and put pump handle into yoke socket hole, engaging the u-joint of the release valve. Ensurethe handle is seated completely into the socket then tighten the handle set screw (39).

Maintenance
Monthly maintenance is recommended. Lubrication is important to jack as they support heavy loads. Any restriction due to dirt, rust, etc, can cause either slow movement or extremely rapid jerks, damaging the internal components. The following steps  designedto keep the jack well lubricated.

1. Lubricate the ram, linkages, saddle and pump mechanism with light oil. Grease wheel bearings and axles.
2. Visually inspect for cracked welds. bent, loose, missing parts or hydraulic leaks.
3. If the jack is subjected to an abnormal load or shock, remove from service and have it examined by an authorized repair technician prior to use.
4. Clean all surfaces and maintain all labels and warnings.
5. Check and maintain the ram oil level.
6. Check ram every 3 months for any sign of rust or corrosion. Clean as needed and wipe with an oil cloth. When not in use, always leave the saddle and ram all the way down.

Always store the jack in a fully lowered position. This will help protect critical areas from excessive corrosion. Do not use brake or transmission fluids or regular motor oil as they can damage the seals. Always purchase and use products labeled hydraulic jack oil.

Check oil level

1. Turn release valve counterclockwise allow ram to fully retract. It may be necessary to apply force to the saddle for lowering.
2. With the jack in a level position, remove the Fill Screw and Screw. The oil should be level with the bottom of fill hole. If not, top off. Do not overfill. Always fill with new, clean hydraulic jack oil.
3. Replace Fill Screw and Screw
4. Check jack operation.
5. Purge air from system as required.

TROUBLES

System air purge

1. Turn release valve counter clock wise one full turn to open.
2. Pump handle eight full strokes.
3. Turn release valve clock wise to close valve.

purge section

SPARE PARTS

Also sold in retail:
SA 5411 : Pair of front wheels
SA 5412 : Pair of rear wheels
SA 5413 : Rubber pad
SA 5414 : Joints repair kit
SA 5415 : Replacement CV joints

EC DECLARATION OF CONFIRMITY

We,
CLAS EQUIPEMENTS
Z. A. de la Crouza
73800 Chignin — France

DECLARE THAT,
Under our responsibility, the following products:

Model : EXTRA FLAT ALUMINUM TROLLEY JACK 1.25T 85mm
Type : OH 5309

Is manufactured in conformity with the machinery directive 2006/42/EC following standards :

• EN 1494:2000+A1:2008

Chignin le 28.03.2022
Benoit DUPUIS, responsable technicti

CLAS EQUIPMENTS – SAS au capital de 130 0004, R.C.S Chambery : 409 786 944, N° TVA Introcommonautaire FR 13 409 786 944
Siege social, LA de In Crouza – 73800 CHIGN1N – FRANCE 9-4-33 (0)4 79 72 62 22 -1 +33 (014 79 72 52 86
  [email protected] – www.clas.com

__.

CLAS Equipements
ZA de la CROUZA
73800 CHIGNIN
FRANCE
Tél. +33 (0)4 79 72 62 22
Fax. +33 (0)4 79 72 52 86
If you need components or parts, please contact the reseller.
In case of problems, please contact your authorized technician.

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