CLAS OM 3493 Adapter Set Mechanical Hydraulic Cylinder 16t Instruction Manual

CLAS OM 3493 Adapter Set Mechanical Hydraulic Cylinder 16t

Product Information

Product Name: OM 3493 Coffret Adaptateur + Verin Mecano-Hydraulique 16T Product Type: Adapter Set + Mechanical-Hydraulic Cylinder Manufacturer: Clas

Product Usage Instructions

1. Introduction:

   • It is compulsory to read this
     instruction manual before starting any kind of action.

   • The proper operation and full compliance of this product’s performance is guaranteed only if all the instructions provided in this manual are closely adhered to.

   • We guarantee that this product complies with the technical specifications described in this manual. The manufacturer shall not be held responsible for any improper uses other than those described herein.

   • Use protective work gloves, protective footwear, hard hat, and safety goggles.

2. Components:

   • Rallonge D.28 L=16 avec pointe (Extension D.28 L=16 with tip)
   • Rallonge D.28 L=24 avec pointe (Extension D.28 L=24 with tip)
   • Rallonge D.28 L=36 avec pointe (Extension D.28 L=36 with tip)
   • Rallonge D.28 L=24 pointe paire (Extension D.28 L=24 even tip)
   • Fiche (Pin for screw) – Adaptateur avec bout conique (Adaptor with conical tip)

3. Functioning:

   • The product operates as a mechanical-hydraulic cylinder with a maximum force of 16 tons.
   • Follow the provided technical specifications for the appropriate torque and pressure settings.

4. Maintenance:

   • Regularly inspect the product for any signs of damage or wear.
   • Keep the product clean and free from dirt or debris.
   • Lubricate the moving parts as recommended by the manufacturer.

5. Application Field:

   • The product can be used in various applications that require mechanical-hydraulic force generation.
   • Refer to Tableau A for detailed technical specifications regarding force, stroke, dimensions, total length, maximum torque/pressure, and weight.

Please ensure to follow all safety precautions and guidelines provided in the product manual and adhere to the recommended usage instructions. For any further assistance or queries, please contact the manufacturer at sav@clas.com or +33(0)4 79 72 69 18.

OM 3493

COFFRET ADAPTATEUR +
VERIN MECANO-HYDRAULIQUE 16T
ADAPTER SET +
MECHANICAL-HYDRAULIC CYLINDER 16T

WARNING

Before returning this product for any reason (installation problem, instructions for use, breakdown, manufacturing problem…), please contact us.
Contact :
You can reach us by mail sav@clas.com or by phone +33(0)4 79 72 69 18 or go directly to our website clas.com
If you have changed your mind regarding your purchase, please return this product before you attempt to install it.

Components

INTRODUCTION

It is compulsory to read this instruction manual before starting any kind of action.
The proper operation and full compliance of this product’s performance is guaranteed only if all the instructions provided in this manual are closely adhered to.
We guarantee that this product complies with the technical specifications described in this manual.
The manufacturer shall not be held responsible for any improper uses other than those described herein.

Use protective work gloves, protective footwear, hard hat and safety goggles.

Misuse:

• This product should only be used as described in this documentation; any other use is considered improper.
• The manufacturer accepts no responsibility for any damage caused by the incorrect or unreasonable use of the equipment.
• Moreover, misuse shall also void the warranty.

Take care of your tools:

• Be sure to store your tools in a clean state.

• Place the tools inside their original package.
  CAUTION – is used to indicate correct operating or maintenance procedures to prevent damages to the equipment or the surrounding environment:

• Always check the integrity of the mechadraulic screw;

• Keep the hydraulic equipment away from flames, heat and sparks;

• Do not use the mechadraulic screw outside the temperature range indicated in table A;

• In case of topping up or replacement of oil, use hydraulic fluid compatible with the gaskets assembled on the cylinder, see use temperatures and viscosity table A;

WARNING – indicates a potential danger that requires correct procedures or practices to avoid personal injury: Always wear personal protective devices when operating, handling and maintaining the equipment (protective gloves against mechanical risks and goggles with lateral protection);

• Do not use pneumatic or electric screwers to screw the pusher (CH. 19) that is on the handle or use extensions to increase the torque;

• Do not use the mechadraulic screw as thickness element or wedge;

• Mechadraulic screws should always be placed on tools with intact threads and a length of at least 40 mm;

• Distribute the load evenly across the entire saddle surface (piston) in order to avoid misalignments or situations which could lead to slipping of the parts under strain;

• Immediately replace worn or damaged parts by genuine Clas parts.
  DANGER – is used when your action or lack of action may cause serious injury or even death:

• To avoid personal injury keep hands and feet away from the mechadraulic screw and components under strain;

• Any sudden leaking of the internal fluid could lacerate your skin and cause serious injury. In that case, contact a doctor immediately.

• Always wear the personal protective devices indicated.

APPLICATION FIELD

The mechanical characteristics, shape and dimensioning of Clas mechadraulic screws make their use limited to car industry, such as:

• Disassembly of hubs;
• Assembly of bearings;
• Coaxial release of very tight mechanical components;
• Removal and/or insertion of silent blocks.

TECHNICAL SPECIFICATIONS

TABLEAU A|
---|---
Force| 156.960 N
Course| 20 mm
Dimensions| Ø38 x 225
Longueur totale| 345
Couple de serrage/ Pression Max.| 38 Nm / 2.600 Bars
Poids| 1,7 Kg
Températures d’utilisation| -10°C ÷ 65°C
Viscosité de l’huile base à 40°C ASTM D 445| ISO VG 150

OPERATION

• The mechadraulic screw should be placed so as to have a stable and firm base, perpendicular to the direction of the piston thrust and if it is screwed into a tool, make sure threading is intact and has a minimum length of 40 mm.

• Lubricate the screw with grease or lubricating oil. Move forward the piston screwing clockwise the screw pusher, which is on the handle.
  Use a normal CH. 19 wrench and keep fix the hexagonal end part with a CH.41 wrench.
  Do not use electrical or pneumatic screwers or other power-assisted systems to increase the torque on the pusher, in order NOT to exceed the max torque of 38 Nm.
  Piston maximum stroke is 20 mm.
  The screw cannot be screwed beyond this travel.

• For piston return, unscrew the pusher until it reaches home; piston set-back is done manually by pushing it in all the way.

• Remove the mechadraulic screw from its position only after verifying that each component is no longer stressed by its thrust.

MAINTENANCE

Mechadraulic screws do not require any particular maintenance; however, users should consider the following aspects to increase their service life:

• In case of replacement or topping up, always use hydraulic grease compliant with the characteristics indicated in table A;
• The mechadraulic screws should be kept in dry and non-dusty places to increase their service life in case they are not used;
• Store mechadraulic screws with the stem completely set back to avoid mechanical damage or external chemical agent attacks which might compromise their smoothness and seal;
• Before and after each use, always check for any grease leaking.
• If internal rings are replaced, the mechadraulic screw should be repaired only by qualified and experienced personnel.

16 TON MECHADRAULIC SCREW THRUST TEST

Driving torque (Nm)| Ton|
14| 5|
16| 6,9|
18| 7,9|
20| 8,8|
22| 10|
24| 10,7|
26| 11,3|
28| 12,6|
30| 13,8|
32| 15,1|
34| 15,4|
36| 15,7|
38| 16,06| SAFETY LIMIT
16 TON MECHADRAULIC SCREW TORQUE/THRUST RELATIONSHIP

CLAS Equipements
ZA de la CROUZA
73800 CHIGNIN
FRANCE
Tél. +33 (0)4 79 72 62 22
Fax. +33 (0)4 79 72 52 86

OM 3493

ADAPTER SET + MECHANICAL-HYDRAULIC CYLINDER 16T
If you need components or parts, please contact the reseller.
In case of problems, please contact your authorized technician.

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