modular 316654 Pressed Deep Fat Fryer User Manual

modular 316654 Pressed Deep Fat Fryer

GENERAL PRESCRIPTIONS

• Keep this manual in a safe place, known to all users, so that it can be consulted throughout the working life of the appliance.
• This equipment is designed for cooking food. It is intended for industrial use. Any other use is to be considered improper
• This appliance is not intended for use by people (including children) with limited physical, sensory or mental abilities or without experience and knowledge of it.
• Unless they are supervised or instructed in its use by a person responsible for their safety.
• Do not leave de appliance unattended in presence of children and ensure that the latter do not have acces to the appliance.
• The appliance must be used by trained personnel.
• Do not leave the appliance unattended when operating.
• The appliance must be installed in a well-ventilated room.
• Inadequate ventilation causes asphyxia.
• Do not obstruct the ventilation system of the place where the appliance is installed. Do not obstruct the vents or ducts of this or other appliances.
• In the event of an appliance fault or malfunction, shut the gas shut-off valve and/or switch the appliance off at the main switch installed upline.
• Installation and conversion to a different type of gas must be carried out by qualified technicians authorized by the manufacturer, in compliance with current safety standards and the instructions in this manual.
• Appliance maintenance and conversion to a different type of gas must be carried out by qualified technicians authorized by the manufacturer, in compliance with current safety standards and the instructions in this manual.

Clean the appliance following the instructions are given in Chapter ” INSTRUCTIONS FOR CLEANING”.

DISPOSAL OF PACKING AND OF THE APPLIANCE

PACKING

• The packing is made using environmentally friendly materials. The plastic recyclable components are:
• the transparent cover, the bags containing the instructions manual, and nozzles (made of Polyethylene – PE).
• the straps (in Polypropylene – PP).

APPLIANCE

• The appliance is manufactured 90% from recyclable metals (stainless steel, aluminum sheet, copper..
• The appliance must be scrapped in compliance with current regulations governing such disposal.
• Make the appliance unusable before scrapping.
• It must be disposed of properly.

SAFETY DEVICES

SAFETY THERMOSTAT

• The manufacturer will not be liable for any damage or injury resulting from failure to observe the following rules.
• The appliance is equipped with a manual reset safety thermostat that interrupts heating when the operating temperature exceeds the maximum permitted value.

IMPORTANT
TO RESTORE APPLIANCE OPERATION, OPEN THE DOOR AND PRESS THE THERMOSTAT RESET BUTTON. THIS PROCEDURE MUST ONLY BE CARRIED oUT BY A QUALIFIED, AUTHORIZED TECHNICIAN.

REMINDERS FOR THE INSTALLER

IMPORTANT

• READ THIs MANUAL CAREFULLY. IT PROVIDES IMPORTANT INFORMATION FOR SAFE INSTALLATION, USE AND MAINTENANCE OF THE APPLIANCE.
• FAILURE TO COMPLY WITH WHAT IS PRESENTED BELOW MAY cOMPROMISE THE SAFETY OF THE EQUIPMENT.
• THE MANUFACTURER WILL NOT BE LIABLE FOR ANY DAMAGE OR INJURY RESULTING FROM FAILURE TO OBSERVE THE FOLLOWING RULES.

identify the specific appliance model. The model number is detailed on the packing and on the appliance data plate.

• The appliance must be installed in a well-ventilated room.
• Installation and conversion to a different type of gas must be carried out by qualified technicians authorized by the manufacturer, in compliance with current safety standards and the instructions in this manual.
• Appliance maintenance and conversion to a different type of gas must be carried out by qualified technicians authorized by the manufacturer, in compliance with current safety standards and the instructions in this manual.
• Do not obstruct any air vents or drains present on the appliance.
• Do not tamper with appliance components.

REFERENCE STANDARDS AND LAWS

Install the appliance in accordance with the safety standards in force in the country.

UNPACKING

• Check the state of the packing and in the event of damage, ask the delivery person to inspect the goods.
• Remove the packing.
• Remove the protective film from the outer panels.
• Use a suitable solvent to remove any residual adhesive from the panels.

POSITIONING

• The overall dimensions of the appliance and the position of connections are given on the installation diagram at the end of this manual.
• The appliance can be installed singly or in combination with other appliances in the same product range.
• The appliance is not suitable for integrated installation.
• Position the appliance at least 10 cm from adjacent walls. if the appliance is to be placed near walls, dividers, kitchen furniture, decorative elements etc. this must be made of non-combustible materials Otherwise, they must be covered with suitable non-combustible heat insulating materials. Level the appliance by means of the height- adjustable feet

APPLIANCE ASSEMBLY WITH BASE AND BRIDGE

Follow the instructions provided with the type of Support utilized.

FUMES EXHAUST SYSTEM
Create a fumes exhaust system based on the ” Type “of the appliance. The Type” is stated on the appliance data plate.

“A1 ” TYPE APPLIANCE
Position the “A1” type appliance below an extractor hood to ensure smoke and fumes generated by cooking are removed.

“B21 ” TYPE APPLIANCE
Position the “321” type appliance below an extractor hood.

“B11 ” TYPE APPLIANCE
Fit the “B11” type appliance with a suitable flue, available from the appliance manufacturer. Follow the assembly instructions provided with the flue. Connect the flue to a 150/155 mm diameter hose, heat resistant to 300’C. Vent to the outside or into an efficiently. The hose length must not exceed 3 meters.

VENTILATION
The rooms in which gas appliances are installed must be well ventilated in order to allow correct gas combustion and ventilation. The air flow necessary for combustion is at least 2 m3/h for each kW of rated power.

CONNECTIONS

The position and dimensions of connections are given in the installation diagram at the end of this manual

CONNECTIoN TO THE GAS SUPPLY

• Check that the appliance is designed to operate with the type of gas supply present on site. Check the information given on the decals on the packing and appliance.
• Convert the appliance to the local gas type, if necessary. Follow the instructions at the next paragraph “Conversion to a different type of gas”.
• On top of appliances, a rear connection is also available. Remove the plug present and screw it tightly onto the front connector.
• A rapid-action gas shut-off valve must be fitted upstream of the appliance in an easily accessible position.
• Do not use connection pipes having a diameter smaller than that of the appliance’s gas connector.
• Once the appliance has been installed, check for gas leaks at the connection points.

ELECTRICAL CONNECTIONS

• Check if the appliance is designed to operate at the voltage and frequency of the power supply present on site. Check the details given on the appliance data plate and plaque near the terminal board.
• Install upstream of the equipment in an easily accessible place, an all-pole disconnecting device with a contact gap allowing full disconnection under the conditions of overvoltage category.
• A flexible rubber cable with insulation specifications not lower than type HO5 RN-F must be used for the connection.
• Connect the power supply cable to the terminal board as shown in the wiring diagram supplied with the appliance.
• Secure the power supply cable with the cable clamp.
• Protect the power supply cable on the outside of the appliance with rigid plastic or metal pipe. if the power supply cable is damaged, it must be replaced by the manufacturer or his service center or by a person with similar qualifications to prevent any risk.

CONNECTION TO THE WATER SUPPLY

• The appliance must be connected to a potable water supply. The water inlet pressure must be between 150 kPa and 300 kPa. Use a pressure reducer if the inlet pressure is above the maximum permitted level.
• Install a mechanical filter and a shut-off valve upstream of the appliance in an easily accessible point.
• Make sure the water circuit is free of ferrous particles before connecting the filter and the appliance.
• Seal any unused connectors with a plug.
• Once the appliance has been installed, check for gas leaks at the connection points.

CONNECTION TO THE WATER DRAIN

The water drainage system must be made using materials resistant to temperatures of 100 °C. The bottom of the appliance must not be subjected to steam produced by the drainage of hot water. Install a siphoned floor drain with grating below the water drain cock of Boiling pans and in front of Bratt pans.

CONVERSION TO ANOTHER TYPE OF GAS

Table Tab1 specifies:

• which gas can be used for the appliance.
• the nozles and settings for each gas that can be used.
• For nozzles, the number indicated in table TAB1 is also stamped on the body of nozzles.
• To convert the appliance to the local gas type, follow the instructions given in TAB1 and carry out the steps below:
• Replace the main burner nozzle (UM).
• Adjust the main burner’s air regulator to distance A.
• Replace the pilot burner nozzle (UP).
• Adjust the pilot burner air ” ow (if necessary).
• Replace the gas valve minimum nozzle (Um).
• Affix the adhesive tab indicating the new type of gas used.
• The nozzles and adhesive tabs are supplied with the appliance.

REPLACING THE NOZZLE AND THE MAIN BURNER PRIMARY AIR REGULATION

• Slacken screw V.
• Remove nozzle UM (fitted to air regulator Z) and replace it with the one indicated in table TAB1.
• Retighten nozzle UM (fitted to air regulator Z).
• Adjust air regulator Z to distance A as shown in table TAB1.
• Retighten screw V fully.
• Reassemble all parts. For assembly, proceed in reverse order.

REPLACING THE PILOT BURNER NOZZLE

• Remove the front panel.
• Open the door.
• Undo connector R.
• Remove nozzle UP and replace it with the one indicated in table TAB1.
• Retighten connector R. Reassemble all parts.
• Following, in reverse order, the sequence used for their removal.

9. COMMISSIONING
Following installation, conversion to a different
type of gas or any maintenance operations, check
appliance operation. In the event of any
malfunction, consult the next Paragraph”
Troubleshooting
GAS APPLIANCES

• Switch on the appliance as directed in the instructions and reminders for use given in Chapter “INSTRUCTIONS FOR USE ” and check:
• the gas supply pressure (see next Paragraph).
• the correct ignition of the burners and the effectiveness of the fumes removal system.

CHECKING THE GAS SUPPLY PRESSURE

• To measure the gas supply pressure use a manometer with a minimum definition of 0,1 mbar.
• Remove the control panel.
• Remove the screw from on pressure test point PP and connect the manometer to the test point.
• Make the measurement with the appliance in operation.

IMPORTANT!
IF THE GAS SUPPLY PRESSURE IS NOT WITHIN THE LIMITS (MIN. MAX) INDICATED IN TABLE TAB2, CEASE OPERATION OF THE APPLIANCE AND CONTACT THE GAS UTILITY COMPANY.

Disconnect the manometer and retighten the retaining screw on the pressure connection.

ELECTRIC EQUIPMENT

• Switch on the appliance as directed in the instructions and reminders for use given in Chapter “INSTRUCTIONS FOR USE ” and check:
• the current values of each phase.
• the correct operation of the heating elements.

REMINDERS FOR THE USER

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