homacer YT7TGH090C 90 in Polished Black Interior J strap Barn Door Hardware Kit Instruction Manual

June 13, 2024
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homacer YT7TGH090C 90 in Polished Black Interior J strap Barn Door

Hardware Kit

homacer-YT7TGH090C-90-in-Polished-Black-Interior-J-strap-Barn-Door-Hardware-
Kit-product-image

Product Information

  • The Triple Bypass Barn Door Hardware is a system designed for installing barn doors. It includes various hardware components such as hangers/rollers, bolts, nuts, washers, anti-jump pads, floor guides, door stoppers, hex wrenches, spacer connectors, lag bolts, junction plates, flat tracks, track connectors, and brackets.
  • The hardware is provided with safety features to prevent unexpected injuries and accidents. It is important to use the hardware responsibly and ensure that all components are securely attached to the door and track. The track must be installed on studs for proper stability and safety.
  • There are different hardware quantities provided depending on the track length. It is essential to check the hardware checklist provided before installation to ensure you have all the necessary components.
  • The hardware is designed for doors with a thickness of 1-1/4″ to 1-3/8″. If the studs do not align with the track or if there is a door trim that adds to the door thickness, a header board is recommended.
  • bThe recommended drill bit sizes for different hardware components are as follows: lag bolt – 3/16″, flush roller hex bolt – 3/8″, inverted roller screw – 1/8″.
  • The total weight capacity of the hardware is 220lbs. If all the studs are attached to the track and installed properly, the weight capacity can go up to a maximum of 300lbs for all doors combined.

Product Usage Instructions

  1. 1.  **Step 1:** Draw a horizontal line using the formula (1/2 + Door Height + 1 1/2). This line will be used to line up horizontally with the center of the track.
  2. Step 2: Find all the studs on the wall where you want to install the track. Lay the track onto the wall, ensuring that the previously drawn line aligns horizontally with the center of the track and each hole is positioned on a stud. Mark the center of each hole’s position.

For detailed installation instructions and further guidance, please refer to the complete Triple Bypass Barn Door Hardware Installation Manual available at www.homacer.com.

 SAFETY PRECAUTIONS

WARNING!

  • Power tools can cause serious damage if not professionally used. Safety gear must be worn before installation to prevent unexpected injuries.
  • Pick an area free of hazardous condition before you start on the project. Please use tools and power tools responsibly any loss of control and accident deaths may occur due to abuse of tools.
  • Please make sure all hardware is secured on to the door is sufficiently tight. Doors with loose hardware may result in unexpected serious injuries. To avoid any problems, be sure hardware is secure before door is put on the track.
  • All hardware provided is for safety reasons. Anti-Jump systems are to prevent doors from falling off the track while in use. Please follow each instruction carefully. Track must be installed on studs in order to keep the track and doors secure from serious problems. All safety hardware and instructions included in this project must be used and followed specifically to prevent any unforeseen serious problems.

CAUTION!

  • Big objects required in this project are needed to be carefully and responsibily moved. Be sure to wear safety gloves and shoes to prevent any serious injury.
  • Be extremely careful to not put any parts of your body against a moving part of the hardware. This may cause bruising, punctures, and other results of injuries when for example when fingers are caught in the closing area of the doors.
  • Precautions should be taken when opening or closing the door(s). Handles should be used when attempting to slide the door(s). Always keep you and children aware and safe from any unexpected situations.
  • Any extreme uncontrolled pressure opening or closing the door(s) can damage the hardware gradually. Use handle(s) to open and close the door(s) with care at all times.

HARDWARE INCLUDED

  • Different track length comes with different hardware quantity.
  • Please be sure to check the hardware you should have before installation.

FLUSH Hanger/Roller Set
homacer-YT7TGH090C-90-in-Polished-Black-Interior-J-strap-Barn-Door-Hardware-
Kit-01

INVERTED Hanger/Roller Sethomacer-YT7TGH090C-90-in-Polished-Black-
Interior-J-strap-Barn-Door-Hardware-Kit-02

Triple Bypass Bracket Sethomacer-YT7TGH090C-90-in-Polished-Black-
Interior-J-strap-Barn-Door-Hardware-Kit-03 homacer-YT7TGH090C-90-in-Polished-
Black-Interior-J-strap-Barn-Door-Hardware-Kit-04 HARDWARE CHECKLIST

HARDWARE CHECKLIST

Part Name| 4FT| 4.5FT| 5FT| 5.5FT| 6FT| 6.6FT| 7FT| 7.5FT| 8FT| 9FT| 10FT| 11FT| 12FT| 13FT| 14FT| 15FT| 16FT| 18FT| 20FT
INVERTED Hanger/Roller Set| 2| 2| 2| 2| 2| 2| 2| 2| 2| 2| 2| 2| 2| 2| 2| 2| 2| 2| 2
FLUSH Hanger/Roller Set| 1| 1| 1| 1| 1| 1| 1| 1| 1| 1| 1| 1| 1| 1| 1| 1| 1| 1| 1
Flat Track| 3| 3| 3| 3| 3| 3| 3| 3| 3| 6| 6| 6| 6| 6| 6| 6| 6| 9| 9
Triple Bypass Bracket Set| 3| 3| 4| 4| 5| 5| 5| 6| 6| 6| 8| 8| 10| 10| 10| 12| 12| 15| 15
Junction Plate| 0| 0| 0| 0| 0| 0| 0| 0| 0| 3| 3| 3| 3| 3| 3| 3| 3| 6| 6

TYPE OF HANGERS
Please follow the measurement stated below, measuring from the top of the door to the center of the first hole.homacer-YT7TGH090C-90-in-Polished-Black-
Interior-J-strap-Barn-Door-Hardware-Kit-05

PRE-INSTALL NOTICE (Please Read!)

DOOR THICKNESS
Make sure the door you use is within the thickness of 1-1/4” ~ 1-1/2”. If your door thickness range is smaller than 1-1/4” make sure to get different screw length according to your door thickness in your local Home Improvement store for the INVERTED Rollers. The thinner you go the more gap you create between the inner door to the wall and the middle door to the outer door. The maximum thickness this hardware kit can go is 1-1/2”. We suggest 1-3/8” to be in a safe range. Second to consider is getting different size hex bolts for the FLUSH Rollers since the one provided in the box may only fit the range 1~1 3/4”. You can search “hex bolt” on our website and select the size according to the size chart in the description of the hex bolt and color matching to your kit. As for door thickness greater than 1-3/4 we recommend our other triple bypass kit for thicker doors. Please call our customer care at the back of this manual if you have any inquiries or doubts.

HEADER BOARD
Header is suggested when the studs do not line up with the track. It is also suggested if you have a door trim and if the door thickness and the door trim added up to be more than 1-1/2”.

DRILL BIT SIZEShomacer-YT7TGH090C-90-in-Polished-Black-Interior-J
-strap-Barn-Door-Hardware-Kit-06 DOOR WEIGHT
This hardware total weight capacity is 220lbs. If all the studs are attached to the track and installed properly the weight capacity may go up to 300lbs maximum in total for all doors combined.

INSTALLATION INSTRUCTIONS

STEP 1homacer-YT7TGH090C-90-in-Polished-Black-Interior-J-strap-Barn-
Door-Hardware-Kit-07

  • Draw a horizontal line using the following formula (1/2”+Door Height+1 1/2”). This line will be used to line up horizontally to the center of the track.
  • Reminder: Make sure your floor is level. If no please measure the distance from the highs point of your floor .

STEP 2

  • Find all the studs and then lay your track onto the wall. Make sure the line you drew previously lines up horizontally to the center of the track and each hole is on the studs location. Then mark the center of the holes position.
  • Make sure to add a header board if the studs do not line up on the track. Header board height should be 12” and the thickness 1” at least.

STEP 3homacer-YT7TGH090C-90-in-Polished-Black-Interior-J-strap-Barn-
Door-Hardware-Kit-09

  • Place door stoppers to desired stopping location before mounting brackets. Tighten with Hex Wrench
  • Mount C back bracket on the one end of the track to the marked wall. Make su he bracket is  leveled before mounting and .A B
  • Drilling pilot holes before mounting would provide easier mounting.
  • Mount all brackets according to the order on the diagram. This allows you to mount freely after bracket 1 and 2 is mounted.

STEP 4
Mount the second and third track on all the outer bracket like the diagram shown above.homacer-YT7TGH090C-90-in-Polished-Black-Interior-J-strap-Barn-
Door-Hardware-Kit-10

Install the door stoppers on each end of the track or where you like these doors to stop. Like the diagram with hex wrench.

STEP 5
Combine the brackets with the bracket connectors loosely in the order starting first on both ends of the 1track and , 2 then connect all the ones in between , , and, so on if you have3 4 5 a longer track. DO NOT TIGHTEN THE BRACKET CONNECTORS
The nuts given are a lock nut. Once the nut is tighten it may not be taken out. Door gap adjustments are needed on Step 10.
homacer-YT7TGH090C-90-in-Polished-Black-Interior-J-strap-Barn-Door-Hardware-
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STEP 6
Route a slot that is 1/4” wide and 13/16” deep at the bottom of the door for all three doors. If you do not want to open a slot underneath your doors, we provided a 2-in-1 floor guide which will show 2 mounting ways on step 11. If you would like to purchase special floor guides not provided you can look up “floor guides” at the top left search bar of our website to see all the types of floor guides we sell.homacer-YT7TGH090C-90-in-Polished-Black-Interior-J
-strap-Barn-Door-Hardware-Kit-14

STEP 7

  • Install the anti-jump pads on top of the door as shown on the picture, it is suggested to mount them right below the track. Two is provided for each door. One on each end.
  • Drill the holes for the hanger according to the dimension given in the picture. The distance between the top edge of the door and the center of the upper hole is 1 5/8”. The distance between the side edge of the door and the hanger is up to your choice. Typically around 1” to 2”. Next, install the hex bolts and acorn nuts as shown in the picture.
  • Please follow the diagram above on how the hex bolt, washers and nut should be installed on the door and hangers. Do not install them any other way since it may interfere with the function of the sliding system.

STEP 8

  • Install the anti-jump pads on top of the door as shown on the picture, it is suggested to mount them right below the track. Two is provided for each door. One on each end.
  • Drill the pilot holes for the INVERTED hanger according to the dimension given in the picture.The distance between the top of the door to the first hole is 1-1/8”. The distance between the roller to the edge of the door is up to your choice but we usually recommend 1” or more.
  • WARNING: Do not drill through the whole door. You can drill the holes about 1/4” less than the thickness of the door you have. homacer-YT7TGH090C-90-in-Polished-Black-Interior-J-strap-Barn-Door-Hardware-Kit-16

STEP 9
To mount your doors on to the track, you will have to lift your door at a slight angle and rest both wheel grooves onto the top of the track carefully. Or you can slide the doors from the side. homacer-YT7TGH090C-90-in-Polished-
Black-Interior-J-strap-Barn-Door-Hardware-Kit-17 homacer-YT7TGH090C-90-in-Polished-
Black-Interior-J-strap-Barn-Door-Hardware-Kit-18 STEP 10
Push in all the brackets and adjust accordingly to the gap you desire between the middle door and the inner door. Making sure the bolts do not hit the door. You can now tighten the bolts when you have confirmed the placement.

STEP 11
For the floor guides of Triple bypass hardware’s we recommend to install the regular floor guide in your own location preference depending on how you want your door to slide. Here below is a diagram of the 2 ways you can use the given floor guide.homacer-YT7TGH090C-90-in-Polished-Black-Interior-J-strap-
Barn-Door-Hardware-Kit-20

If you are looking for different floor guides please check out our website. Type in “Floor Guide” in the search bar of our website and you will be able to find a few types.

SLIDING HARDWARE / BARN DOORSABOUT US
At Homacer, our goal is to provide the finest sliding barn door hardware products and services for our valued customers. We keep polishing our products to make their quality better, prices lower and installation easier. We make it possible for you to get everything you need from us when you think about installing sliding barn doors.

CONTACT US

LOCATION
1885 Beaver Ridge Cir, Ste A

For additional hardware and accessories such as floor guide, soft close, and door handles, they can all be found on our website at www.homacer.com if you have any other inquiries you can always contact us through the phone or emails.

www.homacer.com

References

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