DSEG8660 Intelligent Controller Instruction Manual

June 12, 2024
DSE

DSEG8660 Intelligent Controller

Product Information

The DSEG8660 module is a versatile device that contains two software applications: Mains Controller and Group Controller. It is designed to monitor the mains (utility) supply and control one or more generator sets equipped with DSEG8600 (Multi Set) controllers based on the status of the mains supply. The module can be configured as a Group Controller, allowing the expansion of a system beyond the 64-module limit imposed by the capacity of a CAN bus.

Control Buttons

Icon Description
Mode Button In the G8660, the mode button is used to select Auto Mode, Test

Mode, or Manual Mode. Pressing the button cycles through Auto mode

(Test mode) > Manual mode > Auto mode.
Alarm Mute / Lamp Test| This button silences the audible alarm in the controller,
deactivates the Audible Alarm output (if configured), and
illuminates all the LEDs on the module’s facia as a lamp test
function.
RHS Breaker Button| Used for navigating the instrumentation, event log, and
configuration screens.

Accessing the Main Configuration Editor
To access the main configuration editor, press the (Stop/Reset) button. Once selected, the page remains on the LCD display until a different page is selected or after an extended period of inactivity (LCD Page Timer), the module reverts to the home display.

Editing a Parameter

To edit a parameter:

  1. Use the buttons to cycle to the section to view/change.
  2. Use the buttons to select the parameter to view/change within the currently selected section.
  3. Press the button to enter edit mode. The parameter will be highlighted to indicate selection.
  4. Use the buttons or Next Page/Previous Page buttons to change the parameter to the desired value.
  5. Press the button to save the value. The parameter will stop flashing to indicate that it has been saved.

Note:
If the editor is left inactive for the duration of the LCD Page Timer, it will be automatically exited for security reasons. The PIN number will be reset when the editor is exited manually or automatically.

Comprehensive module configuration can be done using the DSE Configuration Suite PC Software. Refer to DSE publication 057-322 DSE8600 Configuration Suite PC Software Manual available from www.deepseaelectronics.com.

Note:
Depending upon module configuration, some parameters in the Main and Running Editors may not be available. For more information, refer to DSE publication 057-324 DSE8600 Configuration Suite PC Software Manual available from www.deepseaelectronics.com.

This document details the installation and operation requirements of the DSEG8660 module and is part of the DSEGenset® range of products. The DSEG8660 module contains two software applications, Mains Controller and Group Controller. The DSEG8660 module has been designed to monitor the mains (utility) supply and automatically start/stop one or more generator sets equipped with DSEG8600 (Multi Set) controllers depending upon the status of the mains (utility) supply.

Configured as a Group Controller which allows the expansion of a system beyond the 64-module limit that is imposed by the capacity of a CAN bus.

CONTROL BUTTONS

Icon Description
**Mode Button

In the G8660 the mode button is used to select Auto Mode, Test Mode, or Manual Mode. Pressing the button cycles through Auto mode > ( Test mode ) > Manual mode > Auto mode >.
|
Alarm Mute / Lamp Test
This button silences the audible alarm in the controller, de-activates the Audible Alarm output (if configured) and illuminates all the LEDs on the module’s facia as a lamp test function.
|
RHS Breaker Button**

Transfer to generator/bus

LHS Breaker Button

Transfer to Mains

| Stop / Reset Mode

  • This button places the module into its Stop/Reset Mode. This clears any alarm conditions for which the triggering criteria has been removed.
  • If the generators are running and the module is put into Stop/Reset Mode , the module automatically instructs the generators to ramp off load and stop.
  • Should any form of start signal be present when in Stop/Reset Mode The generators remain at rest.

| Start

  • This button is only active in the Stop/Reset Mode and Manual Mode
  • Pressing the Start button in Stop/Reset Mode starts the generators and runs them off load.
  • Pressing the Start button in Manual Mode starts the generators and runs them off load in.

| Menu Navigation
Used for navigating the instrumentation, event log and configuration screens.

ACCESSING THE MAIN CONFIGURATION EDITOR

  • Ensure the generator bus is dead and the module is in STOP mode by pressing the (Stop/Reset) button.
  • Navigate to Editor page:

Once selected, the page remains on the LCD display until the user selects a different page, or after an extended period of inactivity (LCD Page Timer), the module reverts to the home display.

  • Press the Tick button, the first ‘#’ changes to ‘0’. Press the Scroll buttons to adjust it to the correct value.
  • Press the Next Page button when the first digit is correctly entered. The digit previously entered now shows as ‘#’ for security.
  • Repeat this process for the other digits of the PIN number. Press the Previous Page button to move back to adjust one of the previous digits.
  • When the Tick button is pressed after editing the final PIN digit, the PIN is checked for validity. If the number is not correct, the PIN must be re-entered.
  • If the PIN has been successfully entered (or the module PIN has not been enabled), the editor is displayed:

EDITING A PARAMETER

  • Enter the editor as described above.
  • Press the Next Page or Previous Page buttons to cycle to the section to view/change.
  • Press the Scroll buttons to select the parameter to view/change within the currently selected section.
  • To edit the parameter, press the Tick button to enter edit mode. The parameter is highlighted to indicate editing.
  • Press the Scroll buttons or Next Page or Previous Page buttons to change the parameter to the required value.
  • Press the Tick button to save the value. The parameter ceases flashing to indicate that it has been saved.

NOTE:
If the editor is left inactive for the duration of the LCD Page Timer, it is automatically exited to ensure security. The PIN number is automatically reset when the editor is exited (manually or automatically) to ensure security. Comprehensive module configuration is possible using the DSE Configuration Suite PC Software, refer to DSEpublication 057-322 DSE8600 Configuration Suite PC Software Manual available from www.deepseaelectronics.com.

NOTE:
Depending upon module configuration, some parameters in the Main and Running Editors may not be available. For more information refer to DSE publication 057-324 DSE8600 Configuration Suite PC Software Manual available from www.deepseaelectronics.com.

MAIN CONFIGURATION EDITOR PARAMETERS

Section Parameter As Shown On Display Values
Display Contrast 0%
Language English, Other.
Current Date and Time DD:MM:YY, hh:mm:ss
Alt Config Default Config Default Config / Alternative Config
Bus Start Delay On Load 0 h 0 m 0 s
Battery Under Voltage Warning Active / Inactive
Battery Under Voltage Warning Delay 0 h 0 m 0 s
Battery Under Voltage Warning 0.0 V
Battery Over Voltage Warning Active / Inactive
Battery Over Voltage Warning Delay 0 h 0 m 0 s
Battery Over Voltage Warning 0.0 V
Load Level For More Sets 0 %
Load Level For Less Sets 0 %
Ramp Up Rate 0.0 %
Ramp Down Rate 0.0 %
Bus Over Zero Seq Volts Active / Inactive
Bus Over Zero Seq Volts 0.0 V
Bus Under Pos Seq Volts Active / Inactive
Bus Under Pos Seq Volts 0.0 V
Bus Over Neg Seq Volts Active / Inactive
Bus Over Neg Seq Volts 0.0 V
Bus Asymmetry High Active / Inactive
Bus Asymmetry High 0.0 V
Enable MSC Compatibility Active / Inactive
Mains Under Voltage Trip 0 V
Over Voltage Trip 0 V
Under Frequency Trip 0 Hz
Over Frequency Trip 0 Hz
Transient Delay 0.0 s
CT Primary 0 A             Power Cycle After Exit
CT Secondary 0 A             Power Cycle After Exit
Full kW Rating 0 kW
Full kVar Rating 0 kvar
Mains Over Zero Seq Volt Active / Inactive
Mains Over Zero Seq Volt 0 V
Mains Under Pos Seq Volt Active / Inactive
Mains Under Pos Seq Volt 0 V
Mains Over Neg Seq Volt Active / Inactive
Mains Over Neg Seq Volt 0 V
Mains Asymmetry High Active / Inactive
Mains Asymmetry High 0 V
Timers LCD Page Delay 0 h 0 m 1 s
LCD Sleep Timer 0 h 0 m 0 s
Remote Start On Load 0 h 0 m 0 s
Remote Start Off Load 0 h 0 m 0 s
Telemetry Start 0 h 0 m 0 s
Parallel Run Time 0 h 0 m 0 s
Start form AMSC Master 0 h 0 m 0 s
Transfer Time/ Load Delay 0 h 0 m 0 s
Breaker Close Pulse 0 h 0 m 0 s
Breaker Trip Pulse 0 h 0 m 0 s
Bus Close Delay 0 h 0 m 0 s
  Battery Under Voltage Warning Delay 0 h 0 m 0 s
--- --- ---
Battery Over Voltage Warning Delay 0 h 0 m 0 s
Return Delay 0 h 0 m 0 s
Generator Transient Delay 0 s
Mains Fail 0 s
Mains Transient Delay 0 s
Mains Transfer Time 0 s
Mains Over Zero Seq Volt Delay 0.0 s
Mains Under Pos Seq Volt Delay 0.0 s
Mains Over Neg Seq Volts Delay 0.0 s
Mains Asymmetry High Delay 0.0 s
Gen Over Zero Seq Volt Delay 0.0 s
Gen Under Pos Seq Volt Delay 0.0 s
Gen Over Neg Seq Volts Delay 0.0 s
Gen Asymmetry High Delay 0.0 s
Schedule Schedule Active / Inactive
Schedule Bank 1 Period Weekly / Monthly,

Island / Parallel / Off Load / Auto Start Inhibit, Week, Start Time, Run Time and Day. Selection (1 to 8)| Press the Tick button to begin editing then up or down when selecting the different parameters.
Schedule Bank 2 Period| Weekly / Monthly,
Island / Parallel / Off Load / Auto Start Inhibit, Week, Start Time, Run Time and Day. Selection (1 to 8)| Press the Tick button to begin editing then up or down when selecting the different parameters.

ACCESSING THE ‘RUNNING’ CONFIGURATION EDITOR

  • Press the Next Page button to access the Main Menu page.
  • Press the Previous Page button followed by either the Scroll buttons or the

Next Page or Previous Page buttons to locate the ‘Running’ Configuration Editor.

RUNNING CONFIGURATION EDITOR PARAMETERS

Section Parameter As Shown On Display Values
Display Contrast 75 %
Units Pressure kPa, bar, psi
Units Temperature °C, ° F
Units Volume Litres. Imp gal. Us gal
Language English, Other
Synchronising Commissioning Screen Active / Inactive
Override Starting Alarms Active / Inactive

Voltage Adjust

(Manual Mode Only With Gen Open)

| 0%
Frequency Adjust

(Manual Mode Only With Gen Open)

| 0%
Load Control| Injection Port| Active / Inactive
Mains Decoupling Test Mode| Active / Inactive
Power Control Mode| Constant Power / Frequency-Power / Voltage- Power
Load Parallel Power| 0 %
Load Parallel kVArs| 0 %
Load Parallel PF| 0.00 pf
Governor Droop Offset| 0%
Governor Ramp Rate| 0%
AVR Droop Offset| 0%
AVR Ramp Rate| 0%
Load Priority| 1-64

ELECTRICAL SPECIFICATIONS

Parameter Specification
DC Supply Voltage 8 VDC to 35 VDC
Maximum Operating Current 530 mA at 12 V

280 mA at 24 V

Maximum Standby Current| 320 mA at 12 V

120 mA at 24 V

Typical Power

(Controller On, Heater Off)

| 3.8 W to 4.1 W
Typical Power

(Controller On, Heater On)

| 6.8 W to 7.1 W
Mains Phase to Neutral Voltage Sensing| 15 VAC to 345 VAC
Mains Phase to Phase Voltage Sensing| 26 VAC to 720 VAC
Mains Voltage Sensing Offset from Earth| 100 VAC
Volt-Free Output Rating| 8 A at 250 VAC, 5 A at 30 VDC

REQUIREMENTS FOR UL CERTIFICATION

WARNING!:
More than one live circuit exists, see the diagram overleaf for further information.

Specification Description

Screw Terminal Tightening

Torque

| ·  4.5 lb-in (0.5 Nm)
Conductors| ·  Terminals suitable for connection of conductor size 13 AWG to 20 AWG (0.5 mm² to

2.5 mm²).

·  Conductor protection must be provided in accordance with NFPA 70, Article 240

·  Low voltage circuits (35 V or less) must be supplied from the engine starting battery or an isolated secondary circuit.

·  The communication, sensor, and/or battery derived circuit conductors shall be separated and secured to maintain at least ¼” (6 mm) separation from the generator

and mains connected circuit conductors unless all conductors are rated 600 V or greater.

Current Inputs| ·  Must be connected through UL Listed or recognized isolating current transformers with the secondary rating of 5 A max.
Communication Circuits| ·  Must be connected to communication circuits of UL Listed equipment
DC Output Pilot Duty| ·  0.5 A
Mounting| ·  Suitable for flat surface mounting in Type 1 Enclosure Type rating with surrounding air temperature -22 ºF to +122 ºF (-30 ºC to +50 ºC)

·  Suitable for pollution degree 3 environments when voltage sensing inputs do not exceed 300 V. When used to monitor voltages over 300 V device to be installed in an unventilated or filtered ventilation enclosure to maintain a pollution degree 2 environment.

Maximum Operating Temperature| ·  122 ºF (50 ºC)

DIMENSIONS AND MOUNTING

Parameter Specification
Dimensions 248 mm x 182.6 mm x 45.2 mm (9.76 ” x 7.18 ” x 1.77 ”)
Panel Cutout 220 mm X 160 mm (8.7” X 6.3”)
Weight 0.76 kg (1.67 lb)
Operating Temperature with Standard Display **-30 ºC to +70 ºC (-22 ºF

to +158 ºF)
Operating Temperature with Heated Display| -40 ºC to +70 ºC (-40 ºF to +158 ºF)
Storage Temperature| -40 ºC to +80 ºC (-40 ºF to +176 ºF)**

DSEG8660-Intelligent-Controller-fig- \(15\)

FIXING CLIPS

NOTE:
In conditions of excessive vibration, mount the control panel on suitable anti-vibration mountings.

The module is held into the control panel fascia using the supplied fixing clips.

  • Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip.
  • Insert the three ‘prongs’ of the fixing clip into the slots in the side of the DSE module’s case.
  • Pull the fixing clip backward (towards the back of the module) ensuring all three prongs of the clip are inside their allotted slots.
  • Turn the fixing clip screws clockwise until they make contact with the panel fascia.
  • Turn the screws a quarter of a turn to secure the module into the control panel’s fascia. Care must be taken not to over-tighten the fixing clip screws.

TYPICAL WIRING DIAGRAMS

NOTE:
A larger version of the Typical Wiring Diagram is available in the product’s operator manual, refer to DSE Publication: 057-323 DSE8660 Operator Manual available from www.deepseaelectronics.com for more information.

Mains Parallel Controller

DSEG8660-Intelligent-Controller-fig- \(16\)

Group Controller

DSEG8660-Intelligent-Controller-fig- \(17\)

Deep Sea Electronics Ltd.

Deep Sea Electronics Inc.

References

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