Infinity Benchtop EasyMelt Benchtop Hot Melt Tank Instruction Manual

Infinity Benchtop EasyMelt Benchtop Hot Melt Tank

Product Information:

EasyMelt Benchtop Hot Melt Tank

The EasyMelt Benchtop Hot Melt Tank is a versatile and efficient hot melt applicator designed for industrial use. It is capable of melting and dispensing hot melt adhesive for various applications. The tank features a control panel for easy operation and maintenance.

Key Features:

• Safe and reliable operation
• Easy installation and maintenance
• Precise temperature control
• Durable construction
• Compatible with a wide range of hot melt adhesives

Safety Summary:
The EasyMelt Benchtop Hot Melt Tank prioritizes safety during installation, operation, maintenance, and the use of hot melt solvents. Following the safety guidelines is essential to prevent injury or damage to personnel and equipment.

Product Usage Instructions

Safety Summary
This chapter provides an introduction to the installation, operation, and maintenance of the EasyMelt Benchtop Hot Melt Tank.
It outlines the safety rules to be followed to ensure the safety of personnel and equipment.

Introduction
This section introduces the importance of following safety guidelines to prevent risks and hazards associated with the equipment.

Safety During Installation
This section provides specific safety precautions to be taken during the installation process, such as establishing proper ground connection, using correctly dimensioned power cords, and operating the apparatus at recommended voltage and current levels.

Safety During Operation
This section highlights safety measures to be followed during equipment operation, including avoiding operation near volatile substances, ensuring proper installation of covers and safety guards, and preventing exposure to high temperatures and air movement.

Safety During Maintenance
This section emphasizes the importance of disconnecting the power supply before performing maintenance tasks on the equipment.

Operation Instructions
This chapter provides detailed instructions on operating the EasyMelt Benchtop Hot Melt Tank.

Introduction
An introduction to the operation of the equipment is provided in this section.

Safety Precaution
This section outlines general safety precautions to be followed during operation.

The Function Of Control Panel
This section explains the different functions and controls available on the control panel of the EasyMelt Benchtop Hot Melt Tank.

Daily Operation
This section provides step-by-step procedures for turning on and shutting off the equipment.

Disassembly and Repair
This chapter provides instructions for disassembling and repairing specific components of the EasyMelt Benchtop Hot Melt Tank.

Introduction
An introduction to the disassembly and repair process is provided in this section.

Safety Precaution
This section outlines safety precautions to be followed during disassembly and repair tasks.

The Replacement Of The a-ring Between The Nozzle Device & Adhesive Tank
This section provides instructions for replacing the a-ring between the nozzle device and adhesive tank.

Disassemble And Repair Of Quick Relieve Valve
This section provides instructions for disassembling and repairing the quick relieve valve.

SAFETY SUMMARY

Introduction
This chapter, is intended as an introduction to the installation, operation and maintenance of the Infinity Bond EasyMelt Hot Melt Applicator and sets out the safety rules to be observed for preventing risk both to personnel and to the equipment.
This risk prevention rules may be classified as follow:

1. Safety during installation.
2. Safety during equipment operation.
3. Safety during maintenance.
4. Safety during use of hot melt solvents.
   Failure to follow these recommendations may result in person-nel injury from burns or electrocution and/or equipment and property damage.

Safety During Installation

1. Establish correct and effective ground connection for entire apparatus, without such connection, every element of the apparatus even those are apparently insulated become a potential conductor and pose a risk of electrical shock.
2. Check that the power cords and their insulation are correctly dimensioned for the load constituted by the apparatus complate with all its accessories.
3. Ensure that a switch with a thermal safety cut-off is in-stalled between the apparatus and the primary generator.
4. Always operate the apparatus in accordance with the recom-mended current and voltage.
   If the apparatus is operate at voltages and currents other that recommended this may create potential fire risk.

Safety During Operation

1. Do not operate the equipment near volatile or otherwise ex-plosive gases or materials.
2. Do not operate the equipment without the covers, panels and safety guards properly installed.
3. Do not operate the equipment at a temperature above 50 °C or below 0 C.
4. If the applicator nozzle device unshielded from the wind. Rapid heat dissipation due to air movement across the nozzle tip may cause operational problems.
5. Do not use the equipment as a ladder or stepping st oo 1.
6. Use only the metal base when attempting to lift or move an applicator.
   Do not use equipment covers, doors, panels, as braces or grips.

Safety During The Maintenance
The main precautions to be adopted when carrying out mainten-ance are:

1. Disconnect the electrical power supply before maintenance the equipment.
2. Do not wear rings, watches, bracelets etc, when carrying out the maintenance.
3. Do not in any way inspect or adjust any component unless another person is present and able to ensure imnediate as-sitance in event at accidence.
4. Employ only qualified personnel for maintenance work on the equipment.
5. Never touch bared connection or components without discon-necting the electrical power supply while power is on. Dan-gerous voltage exise at several point in the equipment.
6. Disconnect the electrical supply before removing any pro-tection case or changing any electrical component.
7. If possible, stand on a rubber insulating mat when carrying out maintenance on the hot melt applicator. Do not work on wet floors or in very damp surrounding.
8. Always use protective gloves and clothing which gives the maximum protection to parts of the body liable to be sp-lashed by hot melt or come in contact with the hot surface of components.
9. Before lose or install the pressure connector ensure the operating pressure of the hot melt applicator is reduce to zero.
10. Do not use any tools which is with flaming or sharp tip to clean a hot melt applicator to avoid a injury 1n the in-ternal surface of the equipment.
11. Never operate equipment with a known any from of leak (air or hot melt) in the system.

Safety When Using Adhesive And Solvents

A. Adhesive

1. Use extreme care when working with molten material. They solidify rapidly at high temperature and present a hazard se-vere burns can occur if the molten materials first solidi-fied, they are still hot.
2. Always wear protective clothing and eye protection when handing molten material or working near taining hot equipment conmelt adhesive under pressure.

B. Heating Solvents

1. Do not use a open flame or uncontrolled heating device to heat solvents.
2. Do not use paint-type solvents under any circumstances. These solvents are volatile and may be a fire and/or toxic vapor hazard even at room temperature.
3. Always be sure that work area is adequately ventilated.
4. Avoid prolonged or repeated breathing of solvent vapors.

IF MOLTEN MATERIAL COMES IN CONTACT WITH THE SKIN:

• Do not try to remove molten material from the skin.
• Immediately immerse the affected area in cold, clean water, keep the affected area immersed until the material has cooled.
• Do not try to remove the cooled material from the skin.
• Cover the affected area with a clean, wet compress.
• In case of severe burns, look for signs of shocks. If shock is suspected, have patint lie-down, use blankets to preserve body heat and elevate the feet several inches.
• Call a physician immediately.

EQUIPMENT FAMILARIZATION

Introduction
This chapter provides general information on the Infinity Bond EasyMelt Pneumatic Hot Melt Applicator, also with the let out diagram (figure 2.1), equipment dimension
(figure 2.2) and diagram of hydraulic system
(figure 2.3), to provides the user for equipment installation.

Description Of The Machine Character
The Infinity Bond EasyMelt Hot Melt Applicator is designed to melt any type or shape of adhesive with viscosity ranging from 500 to 20000 cps suitable for manual operation.
This equipment has two main systems, the electrical control system and the heating system including hydraulic system and pneumatic system.
The solid form hot melt material is melted in a special tank, flow to bottom of the tank and transferred by com-press air, through the nozzle device for application.

The features of this Hot Melt Applicator are:

1. Light weight, small volume, easy to move.
2. Open cap easily, fill materials conveniently and safety.
3. Pneumatic power system.
4. Simple construction, easy to maintain.
5. Pressure and flow are adjustable.
6. Glue melt fast.
7. Glue flow volume can be exactly controlled by electrical timer.
8. A pressure-keeping system with accurate construction of need-le valve nozzle reacts quite sensitively.
9. Not suitable for automatically machine system.

Specification Summary

• Item Infinity Bond EasyMelt Applicator
• Electrical Power 110/220V 50/60Hz
• Weight 14.8Kg
• Dimension 350X390X510 mm
• Melting Capacity 2.5Kg/hr
• Tank Capacity 1 Liter
• Operation Temp. Max 250 °C
• Air Pressure 2~6 Kg/cm2
• Nozzle Quantity 1 Set
• Nozzle Model Pneumatic needle
• Wattage 800W
• Viscosity Max 20000 CPS

The melting capacity rate will altered by the type of hot material.

Functional Description Of Standard

Power System
The power system of the Infinity Bond EasyMelt Hot Melt Applicator is pneumatic compress air system. (Refer figure 2.3) The compress air into the tank, to pressed molten material and outlet from no-zzle. The quantity of outlet can be control by mane switch or quantity timer.

Hydraulic System

1. Hot melt tank
   The applicator melts adhesives in a Teflon-coated aluminum tank, in order to avoid the hot melt adhesive adhere on the wall, become a carbon and difficult to clean the tank. This tank also able to change hot melt adhesive easily and completely in the bottom of the tank sets out a four fins to increase the heat dissipating rate.

Temperature control is accomplished by means of a resistance temperature detector (RTD) mounted in the tank wall.

Electrical Power System

1. Heating system
   The tank of the Infinity Bond EasyMelt is electrical heating system. The heat covers the surface of the tank, use a (RTD) temperature sensor to detect the temperature, then transfer temperature controller.

2. Temperature controller — mechanical type controller Temperature sensor bar contained liquid fully, the volume of liquid will increase when heated, the additional volume will force the spring plate of temperature controller through a pressure tube, the spring plate is opened.

When temperature is rising then switch off the heater and stop heating. When tem-perature drop down and the spring plate will contact again, the heater will be switched on and start heating.

CUATION:
The temperature sensor bar of mechanical type temperature con-trolled must following the condition as below, in order to ma-intense the properly performance of the sensor.

1. Do not bend or damage the surface of the bar.
2. Do not fold or twist the wire of the sensor.

OPERATION INSTRUCTIONS

Introduction
In this introduction, it contains the preparing the Infinity Bond EasyMelter Hot Melt Applicator for operation, loading it with adhesive, changing the adhesive used in it, and operating it on a daily basis.

Safety Precaution

1. Always wear safety glasses, safety gloves, and protective clothing to prevent injury from hot applicator parts, spla-shed hot melt adhesive material, and hot nozzle surface.
2. Do not touch the surface of the nozzle tip during operating this equipment, this is hot.

The Function Of Control Panel

1. Mechanical temperature controlled
   This temperature controller used to control the tank temperature. Setting the temperature by turn the knob until the red spot re-ches to required temperature.

2. Indicator Lamp Of Heating
   This lamp is located on the ri-ght side of the temperature contro 11 er.
   When the I amp is on, i t shows that the heating sys tern is on.

3. The Hot Melt Adhesive Out Let Timer
   This timer is used for “AUTO” mode hot me I t out 1 et time setting.
   Turn the knob, until! the needle reaches the reguire value to complate the time setting.

4. MANU/AlITO Switch
   This MANU/ AUTO switch is used to select whither the equipment is on “MANU” mode or “AUTO” mode. Put this switch on “MANU” position,then the then the hot melt adhesive uotlet is controled by foot switch. Put the switch on “AUTO” position, then the hot melt adhesive outlet is control-ed by outlet timer.

5. “MAIN POWER” switch
   This main power switch is to control the main power of the applicator.
   Put the switch on “ON” posit ion and the light o f this switch wi 11 on, to shows that system is on.

6. Pressure-Keeping Switch
   Put this switch on “CHARGE” posit ion to supply the compress air for the tank. Before cut off the main power, ensure to put this switch to “DI SCHAGE” position to release the pressure from the quick exhaust valve.

7. Fuse Base
   In this fuse base with in a lOA fuse in order to avoid the over-load or current shirt, to cause the damage of the equipment.

8. Foot Switch Plug
   This foot switch plug is for ex-nal foot switch to send a outlet single.

Daily Operation

Turn 0n Precedure

1. Turno n the ma.i n power switch.

2. Check the temperature setting.

3. Check the compress air setting.

4. Check the tan k level and add adhesive ma ter.1 a I as necessary.
   CAUTION:
   Do no tloadover 415 of the ank capacity.

5. Manual vs Auto mode allows the Easymelter to dispense until the foot pedal is released (Manual) or a timed shot (Auto)

6. Ensure the tank lid is tight.

7. Put the Pressure – Keeping switch on the “CHARGE” position.

8. In the manu mode. stepping the foot-switch then the hot melt adhesive will keeping outlet, until the foot-switch is being released. In the auto mode stepping the foot switch and release it then the timer will start timing, when the time is up to stop the outlet.

Caution:
Reload the adhesive material during the operation. must discharge the pressure-keeping switch, for open lid easily and safety.

Shut-Off Procedure

1. Put the “Pressure-Keeping” switch on discharge position.
2. Turn off the main power switch.

DISASSEMBLY AND REPAIR

Introduction
In this chapter contains instructions for repaying or replacing various parts of Infinity Bond EasyMelt Hot MELT APPLICATOR. It de-scribe how to redisassemble the system. Some of the system de-vice, if not nesscenary, do not disassemble by operator, rec-ommend leave the devices to the qualified personnel.

Safety Precaution

1. Disconnect and lock out input electrical power to the applicator before removing any panels or any electrical device , in order to avoid personnel injury or equipment damage.
2. Always wear safety glass, safety gloves, and protective clothing to prevent injury from hot applicator parts, sp-lashed hot melt adhesive material, and surface of hot de-vice.
3. Never heat any component with a torch or other open flame. Use a electric oven with force air circulation or a flame-less electric heat gun.
4. Do not wear rings, watches, bracelets, etc. When carrying out the maintenance or repair work.

The Replacement Of Theo-ring Between The Nozzle Device & Adhesive Tank
This applicator, while using a certain times, some outlet tip will dropping hot melt adhesive it shows that the o-ring which is between the nozzle device and the adhesive tank should be replaced.

The o-ring replace procedure as follows:

1. Heat the tank, and use the foot switch to leak out all the hot melt adhesive.
2. Separate the nozzle device from main body with L-type reang ( 4 mm).
3. Take out the o-rings(two) from the nozzle and block.
4. Examine the a-rings, if damaged then replace it for a new one, if not then clean the o-ring with solvent.
5. Before reinstall the o-ring, ensure the cavity and the o-ring are clean, put the o-ring in the cavity properly.
6. Restore the nozzle and block back to the main body care-fully, do not scratch the surface of the o-r1ng.
7. Tighten the socket head scews properly with L-type reang (4 mm ) .

Disassemble And Repair Of Quick Relieve Valve
When the outlet of the hot melt adhesive is not smooth or fa-il may the quick relieve valve is blocked or damage. The dis-assemble and repair of quick relieve valve as below:

1. Disconnect the air source.
2. Disassemble the aluminum 1 id with a c/J4 stick and check the if its damage.
3. Use a (-) type sew driver to take off the muffler(6) to check if its blocked or damage.

TROUBLESHOOTING

Introduction
In this chapter it prevent the troubleshooting procedures for Infinity Bond EasyMelt.
Some obviously prob-lem for example as damage of wire shield is general problem not including in this chapter. This general problem should be resolved in regular routine equipment maintenance.

Safety Precautions

1. Disconnect and lock out input electrical power to the applicator before removing any panels or any electrical device, in order to avoid personnel injury or equipment damage.
2. Before disconnect any part of this applicator, must that the system pressure already being relieved, 1n to avoid personnel injury or equipment damage. ensure order
3. Always wear safety glass, safety gloves, and protecting clothing to prevent injury from hot melt from hot applicator parts, splashed hot melt adhesive material, and surface of hot device.
4. Never heat any component with a torch or other open flame, Use an electrical oven with force air circulation or a flamless electrical heat gun.

Troubleshooting Of Mechanical And Electrical Parts

Problem
Tank fail to heat or underheat (cannot reach pre-set temperature)

Cause

1. The main power switch is broken.
2. The fuse base 1s loosed or blew out.
3. Heater ring 1s broken.

Repair

1. Replace for a new one.
2. Find out the cause of blew out and replace it for a new fuse.
3. Check the connection point of the heater ring or replace a new one.

Problem
The hot melt adhesive outlet 1s fail or not smooth.

Cause

1. The outlet tip is block-ed.
2. The compress air is fail ed.
3. The quick relieve valve is blocked.
4. The solenoid valve is bro-ken.
5. Quick exhaust valve clogged.

Repair

1. Clean the tip.
2. Adjust the air pres-sure.
3. Clean the valve or re-place a new cap.
4. Replace a new one.
5. Clean valve and replace new valve cap.

THE PARTS FIGURE COLLECTION

Introduction
In this chapter prevent the detai I drawing of YT-DJ102 al I parts assembly and electrical diagram, also with the parts item and names, for user can easily identify all difference parts. According these item number to replace the damage parts.

NO.| PART NO.| NAME| . . QTY.|
---|---|---|---|---
1| 0752 C 01- l| FIX SHAFT| 1|
2| 0752 C 02| SHAFT| 1|
3| 0752 C 03| PIN| 3|
4| 0752 C 04-2| BOLT FOR LID| 1|
5| 0752 C 05| PIN| 1|
6| 0750 G| HEAT DISSIPATING| 1|
7| 07501-1| GLUE SEAL| 1|
8| 0753 T| HOT MELT TANK| 1|
9| 0753 T 06- l| TANK LID| 1|
10| W 04| HANDLE| 1|
11| NP 0202| CONNECTOR| 1|
12| 0750 K 05| FOOT SWITCH SETTING| 1|
13| 0751 K 01| BODY| 1|
14| 0751 K 02| REAR COVER| 1
15| 0751 K 04| HEAT INSULATION| 1
16| 0751 K 05| COVER| 1
17| 0753 K 03| BLOCK| 1
18| 0751 EE – A| TIP VALVE| 1
19| 0753 T 03| BLOCK| 1
20| CIL 602| NIPPLE| 1
21| HETlV – l / HET 2 V – l| HEATING RING| 1
22| JAW 09| FILTER| 1
 |
23| KOlDL| MUFFLER| 2
24| 7001 AK 13| COVER FOR TANK| 1
25| OP 9 V| 0- RING| 2
26| PUL 602| CONNECTOR| 1
27| ( Wl -1| BODY FOR ( Wl| 1
28| @ 1-2| LID FOR 0001| 1
29| @l -3| SEAL FOR @ 1 CAP| 1
30|  | FOR 0001| 1
31| T0 0102 AO| CONNECTOR| 1
32| TW 02 AO| CONNECTOR| 1
33| UCBI /4 @| COPPER TIJBE| 1
 | 0753 K 06| COVER FOR MUFFLER| 1
35| EHF@| FOOT SWITCH| 1

2

3

| HlVR

EPOlR

| LAMP

POWER SWITCH

| 1

1

4| D07AO| PLUG| 1
5

6

| FA16

H3M5S2

| FUSE BASE SELECT

SWITCH

| 1

1

7| 1M2VM6| TIMER| 1
8| EVlAlB| SELECT SWITCH| 1

0751EE-A NOZZLE

NO.| . –

PART NO.                                            NAME

| – .

QTY.

---|---|---
1| B3P                    TERMINAL BASE| 1
2| C6M5                      C’ONNECTOR| 2
3| CTE6| CONNECTOR| 1
4| D07BI| PLUG| 1
5| EPOlR| POWER SWITCH| 1
6| EVlAlB| SELECT SWITCH| 1
7| FA16| FUSE BASE| 1
8| H3M5S2| SELECT SWITCH| 1
9| HlVR| LAMP| 1
10| NlV3MIN(llOV)| SOLENOID VALVE| 1
10-1| N2V3MIN(220V)| SOLENOID VALVE| 1
11| PUL601| CONNECTOR| 1
12| TD0102AO| HYDRULIC CONNECTOR| 1
13| TI3| TRMP. SWITCH| 1
14| TM1V6S(110V)| TIMER| 1
14-1| TM2V6S(220V)| TIMER| 1
15| JAW09| FILTER| 1
16| CTL602| C’ONNECTOR| 1
17| 1W02AO| QUICK CONNECTOR| 1

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