SW-MOTECH GPT.01.808.60000/B URBAN ABS Topcase System Owner’s Manual
- June 12, 2024
- SW-MOTECH
Table of Contents
GPT.01.808.60000/B
ANBAUANLEITUNG
mounting instructions
contains
GPT.01.808.16000/B
BC.HTA.00.677.20000/B
GPT.01.808.60000/B URBAN ABS Topcase System
Revision: 00 Datum / Date: 04 – 2021
STREET-RACK
Thank you for choosing this premium product from SW-MOTECH. Please visit our
webshop for additional information, such as application charts and PDF
mounting instructions. Any other documents that may be required le.g. ABE
certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical
understanding! For your own safety SW-MOTECH recommends having installation
and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no
liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay
attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver! These
mounting instructions are written based on our current state of knowledge.
Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting.
Compatibility with original accessory parts or other manufacturers’ accessory
parts is not guaranteed. Furthermore, BEFORE installing this product, make
sure that all moving parts Ie.g. the chain) are in the original state of
maintenance. Installed accessories can change the driving behaviour and/or
stability of your vehicle.
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/
operation as well as TUV regulations if applicable. If required, register
installed parts in the vehicle documents through an appropriate inspection
authority.
PREPARATION: Read the mounting instructions carefully and make sure that
all items of the parts list are included. Make sure that your vehicle is
parked safely and cannot fall over. Turn off the engine and remove the
ignition key. Let the motor/exhaust cool off if necessary. Disconnect the
vehicle battery when working on the electrical system. Use appropriate tools.
Have another person to help you.
MOUNTING: All parts and connections removed from the vehicle must be
reinstalled in accordance with the vehicle manufacturers’ specifications or
replaced by parts delivered by SW- MOTECH. Secure all threads, unless
otherwise specified, with medium-strength liquid thread locker.
Torque speCifications undefined by SW:MOTECH must be obtained from the vehicle
manufacturer or by a specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and
connections previously removed are properly replaced. Also make sure that no
moving parts are obstructed and no function of the vehicle is hindered in any
way. Cables and hoses must not rub and/or be pinched. Before starting to ride,
perform a comprehensive check of all functions. After the first 50 km and then
at regular intervals, check the tightening torque of all screw connections and
the proper fit of the product.
PRODUCT SPECIFIC INFORMATION
| Maximum Load | Maximum Speed |
|---|---|
| 5 KG (11 lbs) | 130 km/h (80 mph) |
ATTENTION: The indicated maximum load is inclusive the weight of topcasenuggage and adapter plate! The maximum vehicle load specified by the manufacturer must not be exceeded!
PARTS LIST
Step| No.| Item No. / Description a| Part| Quantity
b| N •m C
---|---|---|---|---|---
2| (1)| GPT.01.808.901.01 / 902.01| Mounting Strut; left / right| 2 /2|
| (2)| KES.RD.210.0300.02.GL| Plastic Plug| 2 /2|
| (3)| M8 x 30; ISO 7380| Lenshead Screw; black| 4/4| OEM
| (4)| Ø 25/08,4/h9| Spacer| 2/2|
| (5)| Ø 25/08,4/h 8| Spacer| 2/2|
| | | | |
3| (6)| GPT.00.200.050| Luggage Rack| 1 ti|
| (7)| M8 x 25; DIN 7991| Countersunk Screw; black| 4/4| 18
| (8)| ø 8,4| Countersunk Washer; black| 4/4|
| | | | |
| | | | |
10.9| Regelgewinde / Coarse Thread Ø| M4| M5| M6| M8| M10| WI2
---|---|---|---|---|---|---|---
Stahl FK 10.9 / Steel CL 10.9 NI•m| 4,1| 8,1| 14| 34| 67| 115
Note: a All measurements in millimeters. b The second number indicates
the total quantity of the part in the delivery. C No torque specifications:
Use the torque defined by vehicle manufacturer! The standard torque in this
table can be used as long as it is within the vehicle manufacturer’s
specifications. 
MOUNTING
Open the bench.
Remove the original plastic caps, screws and passenger grips on both sides
from the vehicle. 
Insert the plastic
plugs (2) into the ends of the mounting struts (1), as shown in the detail
drawing.
Attach the mounting struts HI to the vehicle, as shown in the drawing.
ATTENTION: Pay attention to the different heights (h) of the spacers (4)
and (5) shown in the drawing! ATTENTION: Use liquid thread locker! Do not
fully tighten the screws yet. 
Attach the
luggage rack (6) onto the mounting struts (1), as shown in the drawing.
ATTENTION: Use liquid thread locker!
Once all parts are evenly positioned without excess tension, tighten the
screws [7) as specified. Tighten the screws (3) with the manufacturers’
specified torque.
MOUNTING INSTRUCTIONS
Item No.: BC.HTA.00.677.21000/B & BC.HTA.00.677.22000/B
Revision: 00 • Datum / Date: 12 – 2018
URBAN ABS top case
Thank you for choosing this premium product from SW-MOTECH. Please visit our
webshop for additional information, such as application charts and PDF
mounting instructions. Any other documents that may be required le.g. ABE
certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical
understanding! For your own safety SW-MOTECH recommends having installation
and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no
liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay
attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver! These
mounting instructions are written based on our current state of knowledge.
Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting.
Compatibility with original accessory parts or other manufacturers’ accessory
parts is not guaranteed. Furthermore, BEFORE installing this product, make
sure that all moving parts {e.g. the chain) are in the original state of
maintenance. Installed accessories can change the driving behaviour and/or
stability of your vehicle.
GENERAL INFORMATION
Observe the country:specific regulations concerning vehicle registration /
operation as well as TUV regulations if applicable. If required, register
installed parts in the vehicle documents through an appropriate inspection
authority.
PREPARATION: Read the mounting instructions carefully and make sure that
all items of the parts list are included. Make sure that your vehicle is
parked safely and cannot fall over. Turn off the engine and remove the
ignition key. Let the motor / exhaust cool off if necessary. Disconnect the
vehicle battery when working on the electrical system. Use appropriate tools.
Have another person to help you.
FUNCTION CHECK: This is a universal product. For this reason make sure
BEFORE the first use, that the product can be fixed properly and used without
problems with your vehicle type. After fixation also make sure that no moving
parts are obstructed and the function of the vehicle is not hindered in any
way. Lamps as taillight and turn signals must not be limited in their
function. Cables and hoses must not rub and/or be pinched. Before starting to
ride, perform a comprehensive check of all functions.
PRODUCT SPECIFIC INFORMATION
ATTENTION: Riding with this product may affect the motorcycles driving
and braking performance!
ATTENTION: Before riding and at each stop (every 200 km) check proper
fixation of the product!
| Maximum Load | Maximum Speed |
|---|---|
| 7,5 KG (16,5 lbs) | 130 km/h (80 mph) |
ATTENTION: The maximum load of the used SW-MOTECH STREET-RACK /
ADVENTURE-RACK must not be exceeded (refer mounting instructions of the rack)!
The maximum vehicle load specified by the manufacturer must not be exceeded!
ATTENTION
NOT FOR OFFROAD-USE!
Parts List
| Step | No. | Item No. / Description * | Part | Quantity ** | N.m** |
|---|---|---|---|---|---|
| Both variants | |||||
| 1 | (1) | URBAN ABS top case | 1/1 | ||
| 3 | (2) | BC.ZUB.00.105.30000 | Waterproof inner bag | 1/1 | |
| (3) | BC. LOC.00.001.10200/B | Lock for motorcycle luggage | 1 /1 | ||
| (4) | BC.HTA.00.677.21000 | ||||
| BC.HTA.00.677.500.01 | URBAN ABS top case for STREET-RACK | ||||
| Locking System | 1/1 | ||||
| (5) | M5 x 12; ISO 7380 | Lenshead Screws; black | 6 /6 | 2,5 | |
| (6) | 0 5,3; DIN 9021 | Washer; stainless steel | 6/6 | ||
| (7) | M5; DIN 985 | Lock Nut; stainless steel | 6/6 | ||
| 7 | (8) | HTA.00.864.500.07 | Anti-Theft Device | 1/1 | |
| (9) | 4,5 x 16 | Lenshead Screw, self-tapping | 4/4 | 2,5 | |
| BC.HTA.00.677.22000 | URBAN ABS top case as lashing variation | ||||
| 3 | (4) | BC.HTA.00.677.900.01 | Foam Rubber Base | 1/1 | |
| (5) | M5 x 12; ISO 7380 | Lenshead Screws; black | 6 /8 | 2,5 | |
| (6) | 0 5,3; DIN 9021 | Washer; stainless steel | 6 /6 | ||
| 6 | (7) | HTA.00.864.012 | Cover Plate | 1/1 | |
| (8) | M5 x 12; ISO 7380 | Lenshead Screws; black | 2/8 | 2,5 | |
| (9) | 0 11/0 6/h 4 | Spacer; plastic | 2 /2 | ||
| (10) | KEK.00.M8.ISK | Plastic Cap; black | 2 /2 | ||
| 7 | (11) | BC.ZUB.00.097.30000 | Loop Strap Set (4 pieces) | 1/1 | |
| (12) | BC.ZUB.00.004.30000 | Lashing Eye Set (2 pieces) | 1/1 | ||
| 8.8 | Coarse Thread Ø | M4 | M5 | M6 | M8 |
| --- | --- | --- | --- | --- | --- |
| Steel CL 8.8 N•m | 2,8 | 5,5 | 9,6 | 23 | 46 |
| 1 0.9 | Coarse Thread Ø | M4 | M5 | M6 | M8 |
| --- | --- | --- | --- | --- | --- |
| Steel CL 10.9 N•m | 4,1 | 8,1 | 14 | 34 | 67 |
- All measurements in millimeters.
** The second number indicates the total quantity o the par in the delivery.
*** No torque specifications: Use the torque defined by vehicle manufacturer!
The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.
Mountring
Page 3 — 4: URBAN ABS top case for STREET-RACK
Step [1]: Open the lid and inner zipper of the top case (1).
Step [2]: Flip up the inner lining.
Step [3]: Attach the locking system (4) under the top case (1). Pay attention
to the position of the locking lever (closed).
Tighten the screws as specified in the parts list.
Step RE Flip down the inner lining.
Step [5]: Close the inner zipper of the top case (1).
Step [6]: Turn the locking button of the anti-theft device (8) to the closed
position.
Step [7]: Attach the anti-theft device (8) inside the top case (1). Tighten
the screws as specified in the parts list.
MOUNTING TO THE
STREET-RACK
Step [8]: Turn the locking button into the open position.
Step [9]: Push the locking lever into the open position.
Step [1O]: Slide the locking system (4) with the two hooks into the openings
of your STREET-RACK (sold separately).
Step [11]: Press the top case (1) slightly down …
Step [12]: … and close the locking lever. Pay attention to the audible snap
sound.
Step [13]In Secure the top case via locking button of the anti-theft device
(8) against theft and check the proper fit on the vehicle.
TIP: We recommend leaving the locking button of the anti-theft device (8)
in the closed position during the ride.
Page 5 — 7: URBAN ABS top case as lashing variation
Step [1]: Open the lid and inner zipper of the top case (1 ).
Step [2]: Flip up the inner lining.
Step [3]: Attach the foam rubber base (4) under the top case (1). Tighten the
screws as specified in the parts list.
Step [4]: Flip down the inner lining. Step NI Close the inner zipper of the
top case (1).
Step [6]: Attach
the cover plate (7) inside the top case (1). Tighten the screws as specified
in the parts list.
FIXATION TO THE VEHICLE
Step [7]: On both sides entangle TWO loop straps (11) to appropriate and
reliable attachment points in the rear area of the vehicle (e.g. luggage hook
etc.). Then entangle on both sides TWO loop straps (11) to appropriate and
reliable attachment points of the vehicle (e.g. vehicles frame, footrest
mounts etc.).
FUNCTION CHECK (MUST BE OBSERVED)
ATTENTION: All loop straps must not contact any hot or moving parts of
the vehicle. All loop straps should also remain 15 cm away from hot parts of
the vehicle and remain clear of the exhaust stream. For this reason compress
the suspension fully several times with your vehicle stationary.
Step [8]: Attach the hook buckles of the loop straps
(11) on both sides to the marked loops of the top case (1), as shown in the
drawing. Tighten all loop straps until the top case (1) is centered and
securely fastened to the vehicle.
Step [9]: Secure the overlength of the loop straps (6) with the rubber loops
against flapping.
Step [10]: Check the proper fit of the top case.
MOISTURE PROTECTION
Use the included waterproof inner bag (2) to protect your luggage from
moisture.
LOADING
ATTENTION :
Never store pointy or sharp-edged objects, which could cause injury to persons
or damage to the vehicle/top case.
Volume expansion: Open the revolving zipper. For a tight fit the opening angle
can be adjusted via the attached straps.
ATTENTION:
Surface materials can experience color changes or fading when exposed to
direct sunlight for extended periods of time and by environmental factors
(e.g., SMOG, acid rain, etc.1! SW-MOTECH assumes no liability for this!
CARE
For cleaning use ONLY a soft textile brush, cloth or sponge and warm soapy
water! Rinse with clean water. Do NOT use strong cleaning agents, rough
cleaning tools or high pressure washer! Clean the top case after riding in
salty conditions, to avoid damage from salt.
Packed by:…………………
Date of packaging:…………………..
SW-MOTECH GmbH & Co. KG
Ernteweg 8/10
35282 Rauschenberg
Germany
Tel. / phone + 49 (016425 / 8168 – 050
Fax / fax + 49 (0)6425 / 8168 – 10
inforasw-motech.com
www.sw-motech.com
Copyright by SW-MOTECH GmbH 8 Co. KG
Errors and omissions expected. technical and design-modifications are subjects
to change.
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