SW-MOTECH Yamaha MT-09 (20-) Crash Bar Instruction Manual

: June 12, 2024
: SW-MOTECH

Table of Contents

SW-MOTECH Yamaha MT-09 (20-) Crash Bar
SAFETY ALERT SYMBOL
PARTS LIST
MOUNTING
PRODUCT SPECIFIC INFORMATION
Contact
Read User Manual Online (PDF format)
Download This Manual (PDF format)

SW-MOTECH Yamaha MT-09 (20-) Crash Bar

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Thank you for choosing this premium product from SW-MOTECH. Please carefully read and understand all instructions, safety messages, and warnings in this mounting instructions prior to installation and use of this product to avoid injury.

This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Keep these mounting instructions as a reference. SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!

SAFETY ALERT SYMBOL

This safety alert symbol is used throughout these mounting instructions to warn of the possibility of death, bodily injury or other warnings. The words DANGER, WARNING and CAUTION are used with this safety alert symbol to convey important safety messages and information related to the installation and use of this product. These words along with the safety alert symbol mean:

DANGER: Indicates a hazardous situation that, if not avoided, will result in death or serious injury!
WARNING: Indicates a hazardous situation that, if not avoided, could result in death or serious injury!
CAUTION: Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury!
NOTICE: Important information, but not death or injury related (property damage only)!
WARNING: The installation and/or maintenance of this product requires advanced mechanical skills, the proper tools, and a thorough understanding of tool use and torque specifications.

For your own safety, SW-MOTECH recommends having installation and/or maintenance carried out by a qualified and certified motorcycle mechanic.

WARNING: Should you choose to self-install this product, carefully and completely read all installation and safety instructions before installation and use, and follow all the directions and safety precautions given in the mounting instructions to avoid serious injury or death. Also pay attention to all relevant information in the vehicle manual during installation and use. IF YOU DO NOT UNDERSTAND ANY PART OF THESE INSTRUCTIONS OR NEED CLARIFICATION OF ANY INSTRUCTION, DO NOT ATTEMPT TO MOUNT THIS PRODUCT WITHOUT CONTACTING SW- MOTECH FOR ASSISTANCE.

PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included.

CAUTION: Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the engine/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools and wear always safety glasses and hand protection. Have another person help you.

MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturer’s specifications or replaced by parts and hardware delivered by SW-MOTECH.

WARNING: Secure all threads, unless otherwise specified, with medium strong strength liquid thread locker. Torque specifications undefined by SW- MOTECH must be obtained from the vehicle manufacturer or by a certified motorcycle workshop!

FUNCTION CHECK: After installation also make sure that no moving parts are obstructed, and function of the vehicle is not hindered in any way. Cables and hoses must not rub and/or be pinched.

WARNING: Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all connections and the proper fit of the product. Installed accessories can change driving behavior/stability of the vehicle.

PARTS LIST

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Note

All measurements in millimeters.
The second number indicates the total quantity of the part in the delivery.
No torque specifications: Use the torque defined by vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.

MOUNTING

READ AND SAVE THESE MOUNTING INSTRUCTIONS

WARNING

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Always wear eye and hand protection!
Always use appropriate tools!
Do not start to mount the crash bar on the right side of the vehicle until the mounting on the left side is completed!
Remove the screw and nut on the left side of the vehicle from the mounting point.
Insert the plastic plugs (8) into the openings of the crash bars (1) and 19).
Attach the crash bar [1] on the left side to the vehicle, as shown in the drawing.
Use liquid thread locker!
Tighten the screws with the manufacturers’ specified torque.

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Attach the right crash bar (9] to the vehicle, as shown in the drawing.
WARNING: Use liquid thread locker!
Tighten the screws with the manufacturers’ specified torque.

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Insert the frame caps (17) on both sides of the vehicle into the crash bars (1) / (9).

PRODUCT SPECIFIC INFORMATION

WARNING: While cornering at extreme lean angles, ground clearance can be reduced by using this product!

NOTICE: Observe the country-specific regulations concerning vehicle registration/operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.