SW-MOTECH KTM 1290 S.A.S 21 Aero Abs Side Box System Instruction Manual

June 12, 2024
SW-MOTECH

SW-MOTECH KTM 1290 S.A.S 21 Aero Abs Side Box System

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-System-product-
image

Product Information

  • Product Name: ANBAUANLEITUNG
  • Model Numbers: KFT.04.835.60100/B, KFT.04.835.30000/B, KFT.00.152.35200, BC.HTA.00.675.12000/B, QLS.00.095.10000/B
  • Manufacturer: SW-MOTECH GmbH & Co. KG
  • Address: Ernteweg 8/10, 35282 Rauschenberg, Germany
  • Country of Origin: China (CN)
  • Part Number: VP.EKB.QLS.02

Product Usage Instructions

  1. Ensure you have all the necessary components listed in the user manual.
  2. Select the appropriate model number based on your requirements.
  3. Locate a suitable installation area for the product.
  4. Prepare the installation area by cleaning and removing any obstacles.
  5. Refer to the ANBAUANLEITUNG manual for detailed installation instructions specific to your chosen model number.
  6. Follow the step-by-step instructions provided in the manual to securely attach the product.
  7. Double-check all connections and fastenings to ensure they are tight and secure.
  8. Test the functionality of the installed product to ensure it is working correctly.
  9. If any issues or concerns arise during the installation or usage process, refer to the troubleshooting section in the user manual or contact SW-MOTECH GmbH & Co. KG for assistance.

Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers” accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION

Observe the country-specific regulations concerning vehicle registration/ operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.

PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.

MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers· specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker.
Torque specifications undefined by SW-MOTE CH must be obtained from the vehicle manufacturer or by a specialist workshop!

FUNCTION CHECK: After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

PRODUCT SPECIFIC INFORMATION

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-System-1

ATTENTION: The indicated maximum load is inclusive the weight of case/luggage and adapter kit! The maximum vehicle load specified by the manufacturer must not be exceeded!
The side carriers are designed exclusively for the use of SW-MOTECH adapter kits.
Dismount the side carriers when travelling without cases/luggage. Always use the side carriers in pairs.

ATTENTION: Make sure that after attaching the luggage to the vehicle it is not in the exhaust flow! Dangers of burns!

PARTS LIST

[2] M8 x 35; ISO 7380 4 /4 OEM
[3] 0 2 2 / Ill 8, 4 / h 20 4 /4
  M6 x 35; ISO 7380 2 /2 OEM
  0 1 8/Ill 6,4/h 15 2 /2
     
[6] KFT.04.835.002L/ R 2 /2
  M8 x 30;DIN912 4 /4 OEM
  1118,4; DIN125 4 /4
     
0(9] KFT.22.892.004 1 /1
! [ 10] M5 x 16; ISO 7380 4 /4 OEM
i(11] 020/ 111 6,4/h 5 2 /2
     
0(12] KFT.04.835.971.0 1 / 972.01 212
![13] SV.ST.095.501.LK.02 8 /8

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-System-2

Note: All measurements in millimeters.
The second number indicates the total quantity of the part in the delivery.

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-System-3

MOUNTING

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-System-4

Remove the original screws, passenger footrest mounts and plastic fairings on both sides from the vehicle.

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-System-5

Attach mounting tabs [1 I and [6) to the vehicle, as shown in the drawing and detail drawing.

ATTENTION: Use liquid thread locker!
Do not fully tighten the screws yet.

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-System-6

Attach the crossbar (9) to the license plate mount.

ATTENTION: Use liquid thread locker!
Do not fully tighten the screws yet.SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-
Side-Box-System-7

ATTENTION: Dismount the side carriers (12) when travelling without sidecases!
Use the fasteners (13) to connect the side carriers (12) on both sides to the mounting tabs (1) and (6) and the crossbar (9).
Secure the fasteners (13) with the lock washers.
Once all the parts are evenly positioned without excess tension, tighten the screws with the manufacturers· specified torque.

NOTE: The Anti-Theft Device is sold separately.

MOUNTING INSTRUCTIONS

Revision: 01 – Datum / Date: 10 – 2018
Adapter kit for PRO side carrier -AERO ABS

Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers” accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/ operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.

PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.

MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers· specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker.
Torque specifications undefined by SW-MOTE CH must be obtained from the vehicle manufacturer or by a specialist workshop!

FUNCTION CHECK: After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

PARTS LIST

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-
System-22SW-MOTECH-
KTM-1290-S.A.S-21-Aero-Abs-Side-Box-System-8

All measurements in millimeters.
The second number indicates the cure total The quantity standard of the torque part in in the this table delivery.
No used as torque long as it specifications: is within the Use the vehicle torque defined manufacturer’s by vehicle specifications.

MOUNTING

Sti.ickliste vorgegeben an.
NOTE: The illustration shows the mounting to the right PRO side carrier. Mount the parts to the left PRO side carrier in the same way as to the right PRO side carrier.
Attach the shown parts to your PRO side carriers (sold separately). Tighten the screws as specified in the parts list.

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-
System-10

Revision: 02 · Datum/ Date: 08 – 2020
AERO ABS side case set
Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers” accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration / operation as well as TUY regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.

PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor / exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.

FUNCTION CHECK: This is a universal product. For this reason make sure BEFORE the first use, that the product can be fixed properly and used without problems with your vehicle type. After fixation also make sure that no moving parts are obstructed and the function of the vehicle is not hindered in any way. Lamps as taillight and turn signals must not be limited in their function. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions.

PRODUCT SPECIFIC INFORMATION
ATTENTION: Riding with this product may affect the motorcycles driving and braking performance!
ATTENTION: Depending on the location of fixation, cornering and ground clearance can be reduced by using this product!
ATTENTION: Before riding and at each stop (every 200 km) check proper fixation of the product!

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-
System-11

ATTENTION: The maximum load of the used SW-MOTECH side carrier must not be exceeded (refer mounting instructions of the side carrier)!
The maximum vehicle load specified by the manufacturer must not be exceeded!

PARTS LIST

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-
System-23

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-
System-13

All measurements in millimeters.
The second number indicates the total quantity of the part in the delivery.

No torque specifications: Use the torque defined by vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-
System-12

Care
To clean the side cases, use warm, soapy water and a soft, clean cloth. Rinse with clean water.
Do NOT use strong cleaning agents, rough cleaning tools or high pressure washer!
Clean the side cases after riding in salty conditions, to avoid damage from salt.
Hard to open zippers can be loosened with a small amount of talcum powder.
ATTENTION: Surface materials can experience color changes or fading when exposed to direct sunlight for extended periods of time and by environmental factors (e.g., SMOG, acid rain, etc. SW-MOTECH assumes no liability for this.

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-
System-14

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-
System-15

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-
System-16 SW-MOTECH-
KTM-1290-S.A.S-21-Aero-Abs-Side-Box-System-17

Step [1]: Place the four locking openings of the side case [1) onto the guide bolts of the mounted SW-MOTECH side carrier.
Step [2]: Press the side case slightly downward, until it properly rests on the side carrier.

ATTENTION : Make sure that all four guide bolts engage at the same time! Pay attention to the clearly audible snap sound of the locking mechanism and that the red marking under the slider is not visible!
To release press the slider downward.

ATTENTION: All components of the side case must not contact any hot or moving parts of the vehicle! All parts should also remain 5 cm away from hot parts of the vehicle and remain clear of the exhaust stream! After mounting, make sure there are no clearance issues while the suspension is both compressed and extended.

Step [3]: To protect the mounted side case against theft, open it Then press the locking button and turn it according to the arrow mark until the locking button engages.
Step [4]: Then lock the closed zipper with the included lock We recommend leaving the locking button in the closed position during the ride.

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-
System-19

Use the included waterproof inner bag (3) to protect your luggage from moisture.

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-
System-20

For an easier loading of the side case open the buckles and hook and loop fasteners of the opening reductions, as shown in the drawing.

SW-MOTECH-KTM-1290-S.A.S-21-Aero-Abs-Side-Box-
System-21

ATTENTION: Make sure weight is evenly distributed between the left and right side if you want to use both side cases! Make sure that the loading is secured against shifting during the ride!

ATTENTION: Never store pointy or sharp-edged objects, which could cause injury to persons or damage to the vehicle/side case!

Anti-theft protection for PRO side carrier
Each of this pair of lockable side carrier fasteners can be used to replace a standard fastener on a PRO side carrier in order to provide theft protection. The set includes two matched keys.

Attention: To maintain locks use graphite powder only.

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