SW-MOTECH GPT.04.790.19002-B Adventure Rack Instruction Manual

MOUNTING INSTRUCTIONS
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Revision: 00 – Datum/ Date: 06 – 2022

ADVENTURE – RACK

Thank you for choosing this premium product from SW-MOTECH. Please carefully read and understand all instructions, safety messages and warnings in this mounting instructions prior to installation and use of this product to avoid injury. This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Keep these mounting instructions as reference. SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!

SAFETY ALERT SYMBOL
This safety alert symbol is used throughout these mounting instructions to warn of the possibility of death, bodily injury or other warnings. The words DANGER, WARNING and CAUTION are used with this safety alert symbol to convey important safety messages and information related to the installation and use of this product. These words along with the safety alert symbol mean:

DANGER: Indicates a hazardous situation that, if not avoided, will result in death or serious injury!
WARNING: Indicates a hazardous situation that, if not avoided, could result in death or serious injury!
CAUTION: Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury!
NOTICE: Important information, but not death or injury related (property damage only)!
WARNING: The installation and/or maintenance of this product requires advanced mechanical skills, the proper tools, and a thorough understanding of tool use and torque specifications.

For your own safety, SW-MOTECH recommends having installation and/or maintenance carried out by a qualified and certified motorcycle mechanic.
WARNING: Should you choose to self-install this product, carefully and completely read all intallation and safety instructions before installation and use, and follow all the directions and safety precautions given in the mounting instructions to avoid serious injury or death. Also pay attention to all relevant information in the vehicle manual during intallation and use. IF YOU DO NOT UNDERSTAND ANY PART OF THESE INSTRUCTIONS, OR NEED CLARIFICATION OF ANY INSTRUCTION, DO NOT ATTEMT TO MOUNT THIS PRODUCT WITHOUT CONTACTING SW-MOTECH FOR ASSISTANCE.
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included.
CAUTION: Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the engine/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools and wear always safety glasses and hand protection. Have another person help you.
MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturer specifications or replaced by parts and hardware delivered by SW-MOTECH.
WARNING: Secure all threads, unless otherwise specified, with medium- strong strength liquid thread locker. Torque specifications undefined by SW- MOTECH must be obtained from the vehicle manufacturer or by a certified motorcycle workshop!
FUNCTION CHECK: After installation also make sure that no moving parts are obstructed, and function of the vehicle is not hindered in any way. Cables and hoses must not rub and/or be pinched.
WARNING: Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all connections and the proper fit of the product. Installed accessories can change driving behavior/stability of the vehicle.

SW-MOTECH GmbH & Co. KG
Ernteweg 7-10 35282 Rauschenberg Germany
Tel./phone + 49 (0)6425 / 8168 – 050
Fax / fax + 49 (0)6425 / 8168 – 10
infordsw-motech.com
www.sw-motech.com

PARTS LIST

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No.| Item No. / Description a| Part| Anzaht b
Quantity c| N-mc
---|---|---|---|---
(1)| GPT.04.790.003L / R| Mounting Bracket; left / right| 2 /2|
(2)| M8 x 60; DIN 6912| Hexagon Socket Screw, short head; black| 2 /2| 18
(3)| 0 8,4; DIN 125| Washer; black| 4 /4|
(4)| 0 20 / 0 8,4 / h 13| Spacer; height 13 mm| 2 /2|
(5)| M8 x 45; DIN 6912| Hexagon Socket Screw, short head; black| 2 /2| 18
(6)| 020/08,2/h 3| Spacer; height 3 mm| 2 /2|
(7)| M8 x 55; DIN 6912| Hexagon Socket Screw, short head| 2 /2| 18
(8)| M8 x 40; DIN 6912| Hexagon Socket Screw, short head| 2 /2| 18
(9)| 0 20 / 0 8,4 / h 23| Spacer; height 23 mm| 2 /2|
(10)| M8 x 30; DIN 912| Hexagon Socket Screw; black| 2 /2| 18
(11)| GPT.00.152.002| Luggage Rack| 1 /1|
(12)| M6 x 20; ISO 7380| Lenshead Screw; black| 4 /4| 9,6
(13)| 0 6,4; DIN 522| Washer; black| 4 /4|
(14)| M6; DIN 6927| Lock Nut with Flange; black| 4/4|
Regelgewinde / Coarse Thread 0| M4| M5| M6| M8| M10| M12
---|---|---|---|---|---|---
Stahl FK 10.9 / Steel CL 10.9 N-m| 4,1| 8,1| 14| 34| 67| 115

Note: a All measurements in millimeters. b The second number indicates the total quantity of the part in the delivery. c No torque specifications: Use the torque defined by vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.

MOUNTING

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WARNING: Always wear eye and hand protection!
WARNING: Always use appropriate tools! Remove the luggage carrier and the passenger grips from the vehicle.

Mount with passenger grips

NOTICE: Use for mounting to the Duke 790 Adventure the screws (7) and () instead of the screws (2] and (5).
Attach the mounting brackets (1) with the passenger grips to the vehicle.
WARNING: Use liquid thread locker!
Do not fully tighten the screws yet.

NOTICE: Use for mounting to the Husqvarna Norden additionaly the spacer (6] at the rear mounting point.
Attach the mounting brackets (1] to the vehicle, as shown in the drawing
WARNING: Use liquid thread locker!
Do not fully tighten the screws yet

NOTICE: Choose the marked front or rear mounting position [A/B) according to your preferences. If necessary remove the seat while mounting the luggage rack (1] Attach the luggage rack (11) to the mounting brackets (1).
Once all parts are evenly positioned without excess tension, tighten the screws as specified.

**WARNING: The indicated maximum load is inclusive the weight of topcase/luggage and adapter kit! The maximum vehicle load specified by the manufacturer must not be exceeded!
NOTICE:** Observe the country-specific regulations concerning vehicle registration/operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.

Errors and omissions excepted. Technical and design modifications are subject to change

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