TerraTrike TT800169-01 Rover Tandem Trike Instruction Manual
- October 30, 2023
- TerraTrike
Table of Contents
TerraTrike TT800169-01 Rover Tandem Trike
Product Information
The product is a TerraTrike, a three-wheeled cycle designed for comfortable riding. The user manual provides instructions for assembling the frame, tie rod assembly, direct steering stack assembly, and chain tube setup. It also includes information on cable routing and installation of the Enviolo System. The product parts list and diagrams are included for reference.
Product Usage Instructions
Frame Assembly
Insert boom into the outrigger section and tighten set screws. Install the
tandem extension and tighten set screws. Install the rear frame section and
tighten set screws. Ensure no gaps are left in the mainframe during assembly.
Tighten set screws to 12Nm.
Tie Rod Assembly
Remove M8x30 bolts from tie rod assembly and discard or keep for stock, set
M8 nuts aside for final installation. Install the tie rod using the M8x50
bolts and 20mm spacers located in the tandem parts kit as shown below. Note:
install brake rotors and calipers before installing tie rod assembly. The
left-hand tie rod assembly is preinstalled on hub mount. Remove M8x30 bolt and
reassemble using the M8x50 bolt and 20mm spacer as indicated.
Alignment
Ensure proper alignment during assembly.
Direct Steering Stack Assembly
Assemble the steering stack as shown. Grease the steerer tube before
inserting it into the head tube. Remove any excess grease from the steerer
tube before installing the handlebar. Grease the axle before installing the
wheel. Torque axle to 23-25Nm.
Chain Tube Setup
Mount the chain tube assemblies as shown. Ensure the chain tubes do not
rotate in the clamps after tightening the pinch bolts.
Chain Routing
Route the chain as shown in the diagrams for the front, rear, and stoker
crankset.
Cable Routing
Route the brake and shift cables as shown in the diagrams for both left-
hand and right-hand cable routing. Use cable separators for shift cable
routing. Ensure cable housing is properly seated in the controller.
Installation of Enviolo System
Refer to https://support.enviolo.com/hc/en-us/sections/360003243600-Assembly- documentationfor detailed instructions on installing the Enviolo System. Cable slack can be adjusted with the barrel adjusters (7) at the controller. Double-check overdrive and underdrive cable lengths before installing into the shift interface. Overdrive (latch cable anchor) should be 114mm from the end of the cable housing to anchor, and underdrive (barrel cable anchor) should be 120mm from the end of the cable housing to anchor.
Assembly Instructions
Frame Assembly
Insert boom into outrigger section and tighten set screws.
Install tandem extension and tighten set screws.
Install rear frame section and tighten set screws.
Frame Set Screws
Ensure no gaps are left in the mainframe during assembly. Tighten set
screws to 12Nm. Tie Rod Assembly
Remove M8x30 bolts from tie rod assembly and discard or keep for stock, set
M8 nuts aside for final installation. Install tie rod using the M8x50 bolts
and 20mm spacers located in the tandem parts kit as shown below.
Note: Install brake rotors and calipers before installing tie rod
assembly.
Left hand tie rod assembly is preinstalled on hub mount. Remove M8x30 bolt and
reassemble using the M8x50 bolt and 20mm spacer as indicated.
Alignment
Inflate tires before performing alignment. The alignment measurement is
approximately 30¹/8 inches (center tread to center tread), though slight
variance is possible. Most importantly, make sure the alignment remains
neutral with a rider seated in the trike.
Direct Steering Stack Assembly
Assemble the steering stack as shown. Grease the steerer tube before inserting
into head tube. Remove any excess grease from steerer tube before installing
handlebar. Grease axle before installing wheel. Torque axle to 23-25Nm. Right
Hand assembly depicted. Some components can be purchased individually as well
as in pairs, see parts list below.
1 | M6x18 Bolt | TT000415 |
---|---|---|
2 | Direct Steer Hubmount Cap | TT000161 |
3 | Twist Handlebar – RH | TT000655 |
Twist Handlebar – LH | TT000646 | |
Twist Handlebar – Pair | TT000271 | |
M6x16 Bolt (not pictured) | TT000294 | |
4 | M20 Washer | TT000254 |
5 | Direct Steer Hubmount – RH | TT000828 |
Direct Steer Hubmount – LH | TT000829 | |
Direct Steer Hubmount – Pair | TT000653 | |
6 | Bushings (pre-installed) | TT000809 |
Chain Tube Setup
Mount the chain tube assemblies as shown below. Ensure the chain tubes do not
rotate in the clamps after tightening the pinch bolts.
Front
Rear
Parts List
Upper Assy. – Front | Chain Tube, 102cm LDPE | TT000540 | 1 |
---|---|---|---|
Chain Tube Clamp, Rov/Ram/Mav | TT000152 | 1 | |
Chain Tube Bracket Arm, M5,M8 | TT000151 | 1 | |
M5 Nyloc Nut SS | TT000252 | 1 | |
M5x18 Pan Head (Phillips) SS | N/A | 1 | |
M5x16 Pan Head (Phillips) SS | TT000437 | 1 | |
Lower Assy. – Rear | Chain Tube, 102cm LDPE | TT000540 | 1 |
Chain Tube Clamp, Rov/Ram/Mav | TT000152 | 1 | |
M5x18 Pan Head (Phillips) SS | N/A | 1 | |
M5x16 Pan Head (Phillips) SS | TT000437 | 1 |
Chain Routing – Front
Chain Routing – Rear
- Front Chain
- Rear Chain
Chain Routing – Stoker Crankset
Cable Routing RH
- Brake Cable
- Shift Cable
Shift Cable Routing – Cable Separators
Shift Cable Routing – Rear
Cable Routing LH
Cable Routing LH
Refer to https://support.enviolo.com/hc/en-us/sections/360003243600-Assembly-
documentation
NOTE: Depictions of the Enviolo Shifter may vary, but the installation
process is the same.
Thread both barrel adjusters completely clockwise (in) to provide maximum
installation slack. Pull the underdrive shift cable (1) firmly at the rear
axle location until it stops, checking to make sure that the shift indicator
goes completely flat (enviolo TR and SP controllers), or that the grip rotates
fully in the counterclockwise direction shown (enviolo CT, CA and CO
controller, viewed from the right side of the trike). Install cable anchor
(barrel) 120mm from end of housing. Tigthen set screw and trim cable.
Cable slack can be adjusted with the barrel adjusters (7) at the controller.
Ensure cable housing is properly seated in controller. Double check overdrive
and underdrive cable lengths before installing into shift interface. Overdrive
(latch cable anchor) 114mm from end of cable
housing to anchor. Underdrive (barrel cable anchor) 120mm from end of cable
housing to anchor.
800.945.9910 | www.TerraTrike.com
4460 40th St. SE | Grand Rapids, MI 49512 USA
Documents / Resources
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TerraTrike TT800169-01 Rover Tandem
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[pdf] Instruction Manual
TT800169-01 Rover Tandem Trike, TT800169-01, Rover Tandem Trike, Tandem Trike,
Trike
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