TerraTrike Spyder Boost Kit with Bosch Active Line Plus Dealer Instruction Manual

June 13, 2024
TerraTrike

TerraTrike Spyder Boost Kit with Bosch Active Line Plus Dealer Instruction Manual
Spyder Boost Kit with Bosch Active Line Plus Dealer

Ensure Boost Kit serial number (located on the inside of the boom tube) matches the order and the specifications of the trike it is to be mounted on.
Warning: Failure to match Boost Kit and the trike specifications it is programmed for could result in an error code, will cause the Boost Kit to not operate properly, and will void the warranty for the Boost Kit.

PLEASE NOTE

Perform the following before installing the Bosch
Boost Kit:

  • Remove pedals from stock boom (if equipped).
  • Detach shift cable from front derailleur.
  • Remove left hand shift assembly (shifters, cables, housing).
  • Install left handlebar end cap.
  • Break chain.
  • Remove stock boom.

Boost Kit Components:

  • Speed Sensor Magnet

x1

  • Battery Lock Key

x2

  • Battery Clamps

x2

  • M5x12mm

x2

  • M5x55mm
    Screw
    x4

  • Bar End Cap

  • Spacer


    x2

  • Accessory Top Cap Mount

  • Computer Sensor Bracket
    Computer Sensor Bracket

  • Anti Rotation Bracket

Bracket

  1. Using caution to not stress wires, insert boom to desired length and tighten boom pinch bolts to 13Nm.
    Insetting Boom

  2. Attach spacers to battery plate using the M5x12 bolts.
    Attaching Spacers To Battery

  3. Using the M5x55 bolts and clamps, mount the battery plate to the side of the frame. Ensure the clamps are placed on either side of the seat rail

    • leave bolts loose. Slide battery plate assembly back toward seat mount until lock tab is fully engaged into seat mount. Torque clamp bolts to 4-4.5Nm.
      Mount The Battery Mount The
Battery
  4. Reinstall chain and pedals.

  5. Remove LH top cap and bolt.
    Install accessory top cap mount for display. Attach Purion display to mount and secure.
    Mount The Battery
    Speed Sensor cable
    Purion display cable
    Mount The Battery

  6. Route wires according to diagram. Secure cables with zip ties – do not overtighten.
    Mount The Battery

  7. Install speed sensor bracket above the tie rod and hubmount. Mount speed sensor on computer sensor bracket. Install magnet on spoke.
    Align magnet with marking on speed sensor.
    Mount The Battery

    Ensure speed sensor wire is clear of brake rotor and any steering parts that could cause damage.

  8. Affix Class 1 Sticker to mainframe behind fixed seat rail.
    Mount The Battery

Charge the battery pack completely.
Secure battery to frame using included battery strap.
Visit www.terratrike.com/resources/manuals for manuals, build notes
and more.

  • Remember to double check your work.
  • Test ride the finished product.
  • Final step: Watch your customers smile with excitement as they test the intuitive power of the Boost Kit with Bosch Active Line Plus motor.
Item Part No.
Bosch Boom, Spyder TT001051
Battery 400wh TT000748
Battery Cable TT000749
Battery Mounting Kit TT000750
Battery Top Bracket WC000070
Cable Management Tube WC000079
Charger (2A) TT000751
Charger Power Cord TT000752
Purion Display TT000753
Active Line Plus Drive Unit TT000754
Abus Lock Cylinder TT000766
Speed Sensor Magnet TT000755
P65 Motor Cover TT000847
Motor Mounting Kit TT000757
Speed Sensor Cable TT000758
Cable Guide WH000075
Bosch Crankset TT000767
Accessory Mount, Top Cap WC000116
Battery 440wh EU/AU WC000044
Charger Power Cable AU WC000045
Drive unit ALP EU/AU WC000046

800.945.9910 | www.TerraTrike.com
4460 40th St. SE | Grand Rapids, MI 49512 USA

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References

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