FULHAM FHSAC1-UNV-40BLS LED Driver with Integrated Emergency Backup Instruction Manual

FULHAM FHSAC1-UNV-40BLS LED Driver with Integrated Emergency Backup

Product Information

• Product Name: FHSAC1-UNV-40BLS
• Driver Type: LiFePO4
• Driver Model Number: E313578
• Input Voltage: 120-277VAC, 50/60Hz
• Input Current: 0.43A @ 120VAC
• Input Power: 54W
• Power Factor: >0.9
• THD: 100%-1%,0%
• Output Current: 250-1400mA
• Output Voltage Range: 11-55VDC
• Output Power: Not specified
• Dimming Controller Type/Dimming Range: Not specified
• RFI/EMI Output Type: Not specified
• Battery Type: LiFePO4
• Battery Capacity: Not specified
• Available Battery Recharge Time: Not specified
• Test Switch: Available
• Remote Mounting Distance: Not specified
• Max. Case Temperature: Not specified
• Ambient Operating Temperature Range: Not specified
• Sound Rating: Not specified
• Input Surge Protection: Available
• Protections: Not specified
• Service Life: Not specified

Approvals/Class: Not specified

Product Usage Instructions

1. Ensure that the input voltage is within the range of 120-277VAC and 50/60Hz.
2. Connect the LED module designed to accept a constant input current of 250-1400mA and has a forward input voltage range of 11-55VDC to the driver.
3. Use the available test switch to verify that the driver is functioning correctly.
4. Mount the driver in a suitable location, ensuring that the ambient operating temperature range is not exceeded.
5. Ensure that input surge protection is available to protect the driver from power surges.

Information

• LED Driver with integrated emergency backup
• Universal Voltage: 120-277V 50/60Hz
• Output Wattage: 40W Max.
• Output Current: 250-1400mA
• Output voltage range of 11-55V
• Compact case with bottom studs and leads

This Driver Will Operate The Following LED Modules: Any LED module designed to accept constant input current of 250-1400mA and has a forward input voltage range of 11-55VDC.

General Specifications

• Input Voltage: 120-277VAC, 50/60Hz
• Input Current: 0.43A @ 120VAC
• Input Power: 54W
• Power Factor: >0.9
• THD: <20%
• Standby Input Power: <0.85W
• Driver Type: Constant Current
• Output Current: 250-1400mA [ TPSB 100 ( Program Box ), Figure 1 ] ; Record New Setting On 1″x0.5″ Label
• Output Voltage Range: 11-28VDC ( 250-1400mA ), 11-40VDC ( 250-1000mA ), 11-55VDC ( 250-730mA )
• Output Power: 40W Max. ( Figure 1 )
  • 5W or 10W Initial @ Emergency Mode (Min. 180 Minutes @ 5W, Min. 90Minutes @ 10W)
• Number of Output Channels: 1 Channel
• Dimming Controller Type / Dimming Range: 0-10V / 100% – 1%,0% ( Figure 2 ) / Custom Dimming Curve / Dimmed To Off
• RFI/EMI: FCC Part 15A Non-Consumer
• Output Type: LED Class 2
• Battery Type: LiFePO4 6.4VDC (Part# FHSBATL2-3.2L)
• Battery Capacity Available: 3200mAh
• Battery Recharge Time: 12 Hours
• Test Switch Remote Mounting Distance: 20′ (6m) Max.
• Max. Case Temperature: 85°C (185°F)
• Ambient Operating Temperature Range: 0°C to 48°C (32°F to 118.4°F)
• Sound Rating: A
• Input Surge Protection: Line-Neutral 3kV , Line & Neutral-Gound 6kV , Ring Wave ANSI/IEEEC62.41
• Protections: Input Current Protection
  • Output Open Circuit Protection
  • Overload Protection
  • Over Temperature Protection
  • Output Short Circuit Protection
  • Output To Ground Short Circuit Protection
• Service Life: 50,000 hours
• Approvals / Class: RoHS, cURus, CEC, Dry or Damp Locations

MECHANICAL DATA

Important Safety Instructions

When using electrical equipment and this lighting device basic safety precaution should be followed at all times including but not limited to the following: PLEASE READ CAREFULLY AND FOLLOW ALL INSTRUCTIONS FOR YOUR OWN SAFETY

• IMPORTANT: An un-switched AC power source of 120VAC to 277VAC is required for the yellow/black and white leads.
• IMPORTANT: A switched or un-switched AC power source of 120VAC to 277VAC is acceptable for the black lead only.
• This device is designed for use in fixtures listed for dry and damp locations.
• CAUTION: Make sure all electrical connections conform to the National Electrical Code and all applicable local regulations.
• CAUTION: Do not let power supply cords touch hot surfaces.
• CAUTION: Do not mount near gas or electric heaters.
• CAUTION: Do not use this emergency driver with accessory equipment other than recommended by manufacturer; failure to follow this may cause an unsafe condition. Servicing should only be performed by qualified service personnel.
• CAUTION: Do not use this emergency driver for other than intended use.
• CAUTION: Battery is rechargeable LiFeP04 type and must be recycled or disposed of properly.
• CAUTION: Equipment should be mounted in locations and at heights where it will not readily be subjected to tampering by unauthorized personnel.

ASSEMBLY and FIELD INSTALLATION WIRING

WARNING: AC power must be off before proceeding with assembly, installation or servicing of emergency driver. Additionally ensure that the battery is disconnected (Battery Switch set to OFF).

TESTING SYSTEM: The emergency battery requires a minimum charge time of one (1) hour before testing the circuit. A minimum of twelve (12) hours is required for a full charge.

IMPORTANT: In order to maintain proper operation and warranty coverage, the battery must be recharged once per year prior to installation.

RATED EMERGENCY OPERATION

Ninety (90) minutes for the 10W load or one hundred eighty (180) minutes for the 5W load. The 10W or 5W option is determined by the position of Dip Switch 1 (Emergency Power Selection Switch).

NOTE: Two Ø5mm holes with a spacing of 50.8mm are needed for the installation of this driver; One hole(≥Ø26mm) at the midpoint of the above mentioned two holes is necessary for wiring.

Mounting the LED driver

1. Emergency Power Switch: 5W or IOW(IOW @ ON)
2. Self-Diagnostic: Effective @ ON

Note: Pink or Gray dimming wire provided. use interchangeably.

NOTE

1. The driver must be grounded.
2. Once assembly, installation or servicing is complete, set the BATTERY SWITCH to the ON position.

BATTERY REPLACEMENT/SERVICING INSTRUCTION

Warning: Disconnect power when servicing fixture.

STEP 1: Remove the LED driver from the bottom feed cover

STEP 2: Remove the cover

• Remove screws
• Remove battery cover
• Pull out the battery wiring

Removing LED driver and cover

STEP 1: Install new battery and re-assemble battery cover

• Disconnect the connector
• Replace with new battery
• Re-assemble battery cover with screws

Replacing battery and re-installing LED driver

STEP 1: Install new battery and re-assemble battery cover

STEP 2: Re-assemble LED driver to bottom feed cover

Replacing battery and re-installing LED driver

• Completed Assembly
• Exploded View

SAVE THESE INSTRUCTIONS

Guideline on calculating emergency illumination level

The purpose of this guideline is to identify the illumination level of the LED luminaire when used with Fulham’s FHSAC1-UNV-40BLS LED emergency driver. The path of egress illumination level during emergency operation is determined by types of luminaires, Luminaire Efficacy, Luminaire Mounting Height, Emergency Power and some other effects in real application.

Step 1: Select an LED Luminaire, and make sure the LED light source is electrically compatible with Fulham’s LED emergency driver. Get the Light Distribution data (usually a .ies file) and Rated Efficacy data (lumen per watt) from luminaire supplier. If the luminaire is DesignLights ConsortiumTM (DLC) compliant, you can also get the efficacy information from DLC website.

• Open DLC Qualified Product List(QPL) database search page: https://www.designlights.org/search/
• Searching keywords by model, brand name or manufacturer for the luminaire used.
• Find the “Efficacy” data listed on website or calculated by dividing “Light output” by “Wattage”, the efficacy value should be shown in lumen per watt (lm/W).

If the luminaire is ENERGY STAR compliant, you can also get the luminaire efficacy information from ENERGY STAR website.

• Open ENERGY STAR certified Light Fixtures database search page: https://www.energystar.gov/productfinder/product/certified-light-fixtures/results
• Searching keywords by model, brand name or manufacturer for the luminaire used. – Find the “Energy Efficiency” data listed on website. If it is showed as “Measured at the Source”, please contact with luminaire supplier for additional light loss for this light source inside the fixture. The value should be shown in lumen per watt (lm/W).

Step 2: Determine the Emergency Power and calculate the Emergency Light Output. FHSAC1-UNV-40BLS is programmable output; setting a proper Emergency Power is vital to achieve desired illumination. Emergency Light Output is equal to the Emergency Power multiply by luminaire efficacy. For example, if the luminaire is 120lm/W and in 3W emergency operation, the total Emergency Light Output is 120lm/W * 3W = 360lm.

Step 3: Use industry lighting design software to calculate the illumination level according to the luminaire layout in room, luminaire mounting height, the original .ies file and Emergency Light Output calculated above. If the illumination level cannot meet life safety codes, go back to Step2 to use a higher Emergency Power or go back to Step 1 to select a higher efficacy luminaire or use more luminaires in the room.

Fulham’s FHSAC1-UNV-40BLS LED emergency driver is compliant with UL 924 standard, according to UL test data, Table 1 and Table 2 below give basic indication to determine the min. Emergency Power and Luminaire Max. Mounting Height for 1 foot-candle illumination based on a single luminaire with typical Lambertian distribution. It is the light designer/ construction contractor’s responsibility to validate the real illumination level on site, to assure the emergency light illumination level is in accordance with the requirement of Federal, state and local municipal codes. It may diff to the theoretical calculation or simulation on computer.

Table 1. Min. EM Power for 1fc @ 10ft vs. Luminaire Efficacy

Luminaire Efficacy (lm/W)| Min. EM Power to achieve 1 fc @ 10ft Mounting Height
---|---
80| 5.0 W

Table 2. Max. Mounting Height vs. Luminaire Efficacy

SELF-DIAGNOSTIC INSTRUCTIONS / OPERATION

If Dip Switch 2 (Self-Diagnostic Switch) is set to the OFF position

The self diagnostic feature is disable. A functionality test shall be manually conducted every thirty (30) days to ensure the emergency LED light source illuminates as intended. A full discharge test shall be conducted once a year; the LED light source shall illuminate for a minimum of ninety (90) minutes for the 10W load (Dip Switch 1 is set to the ON position) or one hundred eighty (180) minutes for 5W load (Dip Switch 1 is set to the OFF position).

If Dip Switch 2 (Self-Diagnostic Switch) is set to the ON position

The self diagnostic feature is enable .The emergency LED driver will conduct a self check for thirty (30) seconds every thirty (30) days; and ninety (90) minutes or one hundred eighty (180) minutes self check every 12 months. After every self check the LED indicator light will indicate a status signal. A single self-diagnostic test can be activated by pressing the test switch three (3) times. Refer to Indicators Status Table for details.

When user toggle the Dip Switch, the LED indicator on Switch button would flash 3 times, 2.5S ON/0.5S OFF for Enabled, while 0.5S ON/2.5S OFF for Disabled.

TEST SWITCH INDICATOR STATUS

• Solid Green

| System OK/AC OK(Self-diagnostic Enabled or Disabled).

• Slow Flashing Red, 4 s on/1 s off

| Battery not detected, check battery switch or connection.

• Flashing Red, 1 s on/1 s off

| Battery Failure, replace the battery.

• Flashing Green, 1 s on/1 s off

| Self-Diagnostictest underway.

• Fast Flashing Red, 0 .1 s on/0 .1 s off

| Abnormal driver performs ance, replace the driver.

• Very Slow Flashing Red, 4 s on/4 s off

| Over temperature.

• None. Both LEDs OFF

| Norm al working in EM mode.

• Green/Red alternative flashing, 1 s green/1 s red.

| No load or output over voltage protection was triggered.

TEST SWITCH OPERATIONS

• EM Test: Press and hold test button (>1s) to enter EM mode for testing in normal AC powered. Subsequent tests can be performed after a minimum 20 Second delay in pressing the Test Switch.
• Manual Self-Diagnostic(When Self-Diagnostic Enabled – Dip Switch 1 set to the ON position): After charging twelve (12) hours or battery fully charged, quickly press the test button three (3) times within three (3) seconds to force the controller to enter a Self-Diagnostic cycle. To quit the self-diagnostic cycle after engaged press and hold the test button for ten (10) seconds.

Programming

This driver can be programmed using the TPSB-100(E). Programming features include the following:

• Output Current: 250-1400mA
• Dimming Curve
• LED NTC Thermal Protection

Fulham extends a limited warranty to the original purchaser or first user for a period of 5 years @Tc 63°C from the date of manufacture when properly installed and operated under normal conditions of use. For complete terms and conditions, please refer to the Warranty Center at www.fulham.com. Specifications subject to change without notice.

References

• Fulham: Lighting Solutions | LED Drivers | Ballasts | Emergency | Modules
• ENERGY STAR Certified Light Fixtures | EPA ENERGY STAR

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