VIZION FULHAM TJTUNV010AC-840B DirectAC Universal Voltage Engine Retrofit Kit Instruction Manual

LED LIGHT ENGINE APPLICATION PROGRAM
MANUAL FOR LED LIGHT ENGINE KIT INSTALLATION

INSTALLATION INSTRUCTIONS
DirectAC Universal Voltage (120-277V) Engine Refrofit Kit
TJTUNV010ACxxxB

INSTALLATION WARNINGS

1. “THIS PRODUCT MUST BE INSTALLED IN ACCORDANCE WITH THE APPLICABLE INSTALLATION CODE BY A PERSON FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THE PRODUCT AND HAZARDS INVOLVED.”
2. “WARNING – Risk of fire or electric shock. LED Retrofit kit installation requires knowledge of luminaires electrical systems. If not qualified, do not attempt installation. Contact a qualified electrician.”
3. “WARNING – Risk of fire or electric shock. Install this kit only in the luminaires that has the construction features and dimensions shown in the photographs and/or drawings and where the input rating of the retrofit kit does not exceed the input rating of the luminaire.”
4. “WARNING – To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects.”
5. “WARNING –Risk of fire or electric shock. Luminaire wiring and electrical parts may be damaged when drilling for installation of LED retrofit kit. Check for enclosed wiring and components.”
6. “CAUTION – RISK OF FIRE. CONSULT A QUALIFIED ELECTRICIAN TO ENSURE CORRECT BRANCH CIRCUIT CONDUCTOR.”
7. “THE RETROFIT KIT IS ACCEPTED AS A COMPONENT OF A LUMINAIRE WHERE THE SUITABILITY OF THE COMBINATION SHALL BE DETERMINED BY THE AUTHORITIES HAVING JURISDICTION.”
8. Do not make or alter any open holes in an enclosure of wiring or electrical components during kit installation.

ORIGINAL LUMINAIRE DIMENSIONS

• Remove all the original luminaire parts, hardware, lamp, ballast and socket in order to begin the retrofit.
• Original luminaire diffuser and original ground wire will need to be kept for this retrofit.
• This Universal Voltage DirectAC Engine Kit can be retrofitted into any surface wall or ceiling luminaire with a similar shape and diameter/height greater or equal to the minimum dimensions described above, or volume greater or equal to 73.87 cubic inches.

NOTE: Wire on dedicated lighting branch circuit. Do not wire on same branch circuit as motors, heating elements, inductive type loads or heavy machinery which may introduce spikes, noise and other abnormalities onto the Line. Doing so may result in damage to the unit or abnormal lighting conditions.

RETROFIT KIT COMPONENTS

Retrofit kit components will be provided as listed below:

RECOMMENDED TOOLS (Not Included)

RETROFIT KIT DESCRIPTION

RETROFIT KIT ASSEMBLY

1. Start by removing the original lamp, ballast and socket from the luminaire see figure 1.
   NOTE: The original luminare ground wire will need to be kept for this retrofit.
   

2. Center the DirectAC Engine (A) in the luminaire so that the line voltage cables are aligned with one of the holes found in the luminaire plate. See figure 2.
   NOTE: LED Engine must make direct contact with the back plate when installed in order to provide sufficient heat sinking to properly manage thermals for safety and
   warranty purposes. The insulation film on the back of the engine should never be removed.

3. Use the supplied self-drilling screws (B) to attach the DirectAC Engine (A) to the luminaire plate. See figure 3.
   NOTE: All screws provided must be used to ensure good thermal contact to surface.
   

4. Feed line voltage cables from the DirectACEngine (A) through one of the holes found in the luminaire. See figure 4.

5. Place the provided Retrofit Label (E) on the outer areas of the luminaire where DirectAC Engine (A) was just installed. Labels must be clearly visible and should
   not be obscured by line voltage cables. See figure 5.

6. Completed assembly should look like figure 5.

7. Luminaire is now ready to be installed. Please see below for instructions on connecting line voltage to the luminaire.

8. Re-attach and secure the lens once installation is completed, retrofit should look like figure 6.

Connecting Power to the DirectAC Engine:

1. Connect the green wire (Ground) from the luminaire to the Ground that is being fed by the power source. Connect these two wires by using a wire connector with a minimum 18AWG rating.
2. Connect the white wire (Neutral) from the DirectAC Engine to the Neutral being fed by the power source. Connect these two wires by using a wire connector with a minimum 18AWG rating.
3. Connect the Black wire (Line) from DirectAC Engine to the Line being fed by the power source. Connect these two wires by using a wire connector with a minimum 18AWG rating.

WARRANTY

• Please refer to DirectAC Engine kit spec sheet for warranty information

Fulham Co. Inc.: 12705 South
Van Ness Ave., Hawthorne, CA 90250
Telephone: 1-323-779-2980
Fax: 1-323-754-9060
order@fulham.com
www.fulham.com
Installation Instructions subject to change without notice.
INS-AC-LN05-WP, Rev C

References

• Fulham: Lighting Solutions | LED Drivers | Ballasts | Emergency | Modules

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