FULHAM LED Linear High Output Retrofit Kits Instruction Manual

FULHAM LED Linear High Output Retrofit Kits

INSTALLATION WARNINGS

1. “THIS PRODUCT MUST BE INSTALLED IN ACCORDANCE WITH THE APPLICABLE INSTALLATION CODE BY A PERSON FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THE PRODUCT AND HAZARDS INVOLVED.”
2. “WARNING – Risk of fire or electric shock. LED Retrofit kit installation requires knowledge of luminaires electrical systems. If not qualified, do not attempt installation. Contact a qualified electrician.”
3. “WARNING – Risk of fire or electric shock. Install this kit only in the luminaires that has the construction features and dimensions shown in the photographs and/or drawings and where the input rating of the retrofit kit does not exceed the input rating of the luminaire.”
4. “WARNING – To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects.”
5. “WARNING –Risk of fire or electric shock. Luminaire wiring and electrical parts may be damaged when drilling for installation of LED retrofit kit. Check for enclosed wiring and components.”
6. “CAUTION – RISK OF FIRE. CONSULT A QUALIFIED ELECTRICIAN TO ENSURE CORRECT BRANCH CIRCUIT CONDUCTOR.”
7. “THE RETROFIT KIT IS ACCEPTED AS A COMPONENT OF A LUMINAIRE WHERE THE SUITABILITY OF THE COMBINATION SHALL BE DETERMINED BY THE AUTHORITIES HAVING JURISDICTION.”
8. Do not make or alter any open holes in an enclosure of wiring or electrical components during kit installation.

ORIGINAL LUMINAIRE DIMENSIONS

• Remove all the original luminaire parts, hardware, lamp, and ballast in order to begin the retrofit.
• Original luminaire diffuser and original ground wire will need to be kept for this retrofit.
• This Kit can be retrofitted into any luminaire with a similar length/height width greater than or equal to the Minimum Luminaire Dimensions described above.

RETROFIT KIT COMPONENTS

Retrofit kit components will be provided as listed below:

RECOMMENDED TOOLS (Not Included)

RETROFIT KIT DESCRIPTION

*Note: Item quantity will vary based on retrofit kit model purchased. Please refer to retrofit kit spec sheet for more details.

ORIGINAL LUMINAIRE DISASSEMBLY

1. Start by removing the Lens from the luminaire. See Picture #1.

2. Remove the lamps and the ballast/driver channel cover from the luminaire. See picture #2.

3. Remove the original ballast and lamp sockets from the luminaire. See Picture #3.

4. The original ground wire and ballast/driver channel cover will need to be kept for this retrofit.

5. Luminaire should look like Picture #3 in order to begin the retrofit.

RETROFIT KIT ASSEMBLY

1. Start by placing the LED Modules (A) onto the luminaire as shown on Figure 1. Note: If kit includes LED Module lens install the LED Module Lens before placing the LED Module onto the Luminaire.
2. Secure the LED Modules to the luminaire using the provided 6-20 x3/8” Pan Head Self Drilling Screws (D). See Figure 1
3. Affix the Retrofit Warning Label (E) in the area where it can be visible during the LED Driver (B) installation. See Figure 2.
4. Place the LED Driver (B) on the location shown on Figure 2.
5. Secure the LED Driver (B) to the luminaire using the original screw. If the original screw is not available, use the provided 6-20 x 3/8” Pan Head Self Drilling Screws (D). See Figure 2.
6. Wire the LED driver output wires to LED module input connectors using the provided LED Harness (C). See Figure 3.
7. Wire the LED driver input wires to the power source. See Figure 3 and refer to the “Connecting Power To The Retrofit Kit” section of Page 7 for appropriate wiring instructions.
8. Place the provided Name Plate Label (H) on the luminaire in a readily visible location to anyone attempting to service the luminaire. See Figure 4-A.
9. Replace the ballast/driver channel cover and luminaire lens. See Figure 4-A and Figure 5. Note: if kit included Module Lens then the completed retrofit should look like Figure 4-B and Figure 5
10. Completed retrofit should look like Figure 5.

Connecting Power to the Retrofit Kit:

1. Connect the green wire (Ground) from the luminaire to the Ground that is being fed by the power source. Connect these two wires by using a wire connector with a minimum 18AWG rating.
2. Connect the white wire (Neutral) from the LED Driver to the Neutral being fed by the power source. Connect these two wires by using a wire connector with a minimum 18AWG rating.
3. Connect the Black wire (Line) from LED Driver to the Line being fed by the power source. Connect these two wires by using a wire connector with a minimum 18AWG rating.

WARRANTY

• Please refer to LinearHO kit spec sheet for warranty information

Fulham Co. Inc.: 12705 South Van Ness Ave.,
Hawthorne, CA 90250 ·
Telephone: 1-323-779-2980
Fax: 1-323-754-9060
order@fulham.com
www.fulham.com Installation Instructions subject to change without notice.
6/22/18 INS-VR44-2X4TROFFER, Rev B

References

• Fulham: Lighting Solutions | LED Drivers | Ballasts | Emergency | Modules

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