MASALTA MSH160 Reversible Plate Compactor User Manual

MSH160 Reversible Plate Compactor
User Manual

MSH160 Reversible Plate Compactor

WARNING!
To reduce the risk of injury, all operators and maintenance personnel must read and understand these instructions before operating, changing accessories, or performing maintenance on Masalta power equipment. All possible situations cannot be covered in these instructions. Care must be exercised by everyone using, Maintaining or working near this equipment.

INTRODUCTION

Thanks for your selection of this equipment. We have taken care in the design, manufacture and testing of the product. It is covered by a six month warranty. Should service or spare parts be required, prompt and efficient service is available from our company or our agent.
General safety instruction for the operation of power equipment
The goal of our company is to produce power equipment that helps the operator work safely and efficiently. The most important safety device for this or any tool is the operator.
Care and good judgment are the best protection against injury. All possible hazards cannot be covered here, but we have tried to highlight some of the important items, individuals should look for and obey caution, warning and danger signs placed on  equipment, and displayed in the workplace. Operators should read and follow safety instruction packed with each product.
Learn how each machine works. Even if you have previously used similar machines, carefully check out each machine before you use it. Get the “feel” of it and know it’s capabilities, limitations, potential hazards, how it operates, and how it stops.

APPLICATIONS

FUNCTIONS AND CONTROLS
The motor is controlled by an ON/OFF switch or push button is mounted on the motor below the fuel tank.
Tension of the drive belt is adjustable, loosen the four nuts on the bolts which secure the motor to the base plate. Adjust the set screws which bear against the motor crankcase to achieve the required belt tension. Ensure that the four nuts and the set screw locknuts are tightened after adjustment.
ACCESSORIES

series MS330 series

HAZARDS AND RISKS
NEVER allow any person to operate the machine without adequate instruction.
ENSURE all operators read, understand and follow the operating instructions.
SERIOUS INJURY could result from improper or careless use of this machine.
Plate compactors are heavy units and should be positioned by two people of appropriate strength. Using the lifting handles provided on the machine, along with correct lifting techniques.
HAZARDS AND RISKS
NEVER allow any person to operate the machine without adequate instruction.
ENSURE all operators read, understand and follow the operating instructions.
SERIOUS INJURY could result from improper or careless use of this machine.
Plate compactors are heavy units and should be positioned by two people of appropriate strength. Using the lifting handles provided on the machine, along with correct lifting techniques.
! MECHANICAL HAZARDS
DO NOT operate the machine unless all protective guards are in place.
KEEP handles and feet clear of rotating and moving parts as they will cause injury if contacted.
ENSURE that the motor operation switch is in the OFF position and the spark plug ignition lead is disconnected before removing the guards or making adjustments.
ENSURE both the machine and the operator are stable by setting up on level terrain and the machine will not tip over, slide of fall while in operation or unattended.
DO NOT leave the machine in operation while it is unattended.
ENSURE that the walls of a trench are stable and will not collapse due to the action of the vibration, prior to commencing compaction.
ENSURE that the area to be compacted does not contain any “live” electrical cables, gas, water or communication services which may be damaged by the action of vibration.
EXERCISE CARE when operating unit. Exposure to vibration or repetitive work actions may be harmful to hands and arms.
NEVER stand on the unit while it is operating.
DO NOT increase the governed no-load motor speed above 3,500 r/min. Any increase may result in personal injury and damage to the machine.
BE CAREFUL not to come in contact with the muffler when the engine is hot, since it can cause severe burns.
ENSURE that the repairs to the motor and machine are carried out by COMPETENT personnel.
! FIRE & EXPLOSION HAZARDS
PETROL is extremely flammable and explosive under certain conditions.
ENSURE that the petrol is only stored in an approved storage container.
DO NOT refuel the motor while it is in operation or hot.
DO NOT refuel the motor in the vicinity of sparks, a naked flame or a person smoking.
DO NOT over fill the fuel tank and avoid spilling petrol when refueling. Spilled petrol or petrol vapour may ignite. If spillage occurs, ensure that the area is dry before starting the motor.
ENSURE that the fuel tank cap is securely fitted after refueling.
! CHEMICAL HAZARDS
DO NOT operate or refuel a petrol or diesel motor in a confined area without adequate ventilation.
CARBON MONOXIDE exhaust gases from internal combustion motor driven units can cause death in confined spaces.
! NOISE HAZARDS
EXCESSIVE NOISE can lead to temporary or permanent loss of hearing.
WEAR an approved hearing protection device to limit noise exposure. As required by Occupational Health and Safety regulations.
PROTECTIVE CLOTHING
ALWAYS wear approved hearing protection when working in a confined work space. Protective goggles and a dust mask should be worn when working in a dusty environment. Protective clothing and footwear may also be desirable when working with hot mix bitumen.
! ADDITIONAL HAZARDS
Slip/Trip/Fall is a major cause of serious injury or death. Beware of uneven or slippery work surfaces. Exercise care when working in the vicinity of unprotected holes or excavations.

OPERATION

Pre-start-up inspection
The following Pre-start-up inspection must be performed before the start of each work session or after every four hours of use, whichever is first.. If any fault is discovered, the compactor must not be used until the fault is rectified.
Thoroughly inspect the compactor for signs of damage. Check components are present and secure. Pay special attention to the belt drive safety guard fitted between the engine and the vibrator unit.

1. Check the engine oil level and top up as necessary.
2. Check the engine fuel level and top up as necessary.
3. Check for fuel and oil leaks

Start and stop Procedure
Diesel Engine

1. Open the fuel cock.
2. Turn the governor lever to “STARTING” position.
3. Hold the recoil starter handle.
4.  Pull the starter handle until you feel the resistance, then return handle slowly.
5.  Press the decompression lever to “Non-compression” position. The lever will return back automatically after the engine started.
6.  Hold the recoil starter handle with two hands and pull it hardly.
7. It is difficult to start the engine at cold weather. Remove the rubber plug on the cylinder head and fill about 2CC engine oil before starting.
8.  Concerning the electric starting engine, open the fuel cock, turn the governor lever to “starting” position, turn the electric staring key clockwise to “starting” position, release the electric starting key after the engine is started. If the engine could not start after the starting motor ran ten seconds, start it again after 15 seconds.(Run the starting motor for long time will cost the battery power greatly even burn out the motor.)
9.  To stop the engine, set the governor lever to the low speed position, then run the engine at zero load five minutes.
10.  Set the governor lever to the “STOP” position. Do not stop the engine with the decompression lever.
11.  Set the fuel cock the “OFF” position.
12. Pull the recoil starter handles slowly, until you feel resistance. (At this point, the decompression just begins and intake/exhaust valves are both closed, thus the cylinder can be prevented from rust.)
13. Concerning the electric starting engine, directly turn the starting key to “CLOSE” position.
    

Petrol Engine

1. Open the fuel tap by moving the fuel ON/OFF lever fully to the right.
2.  If starting the engine from cold, set the choke ON by moving the choke lever fully to the left. If restarting a warm engine, the choke is usually not required. However, if the engine has cooled to a degree, partial choke may be required.
3. Turn the engine ON/OFF switch clockwise to the “1” position.
4. Set the throttle to the idle position by moving the throttle lever fully to the right. Do not start the engine on full throttle, as the compactor will vibrate as soon as the engine starts.
5. Taking a firm hold of the control handle with one hand, grasp the recoil starter handle with the other. Pull the recoil starter until engine resistance is felt, then let starter return.
6. Taking care not to pull the starter’s cope fully out, pull the starter handle briskly.
7. Repeat until the engine fires.
8.  Once the engine fires gradually, set the choke lever to the OFF position by moving it to the right.
9. If the engine fails to fire after several attempts, follow the trouble-shooting guide on page 9.
10. To stop the engine, set the throttle to idle and turn the engine ON /OFF switch anticlockwise to the “0” position.
11.  Turn the fuel off.

The machine is best suited to the compaction of bituminous and granular materials e.g. granular soils such as silt and clay are best compacted using the impact force produced by a vibrating rammer.
Where possible the site should be graded and leveled before commencing compaction.
Correct moisture content in soil is vital to proper compaction. Water acts as a lubricant to help slide soil particles together.
Too little moisture means inadequate compaction; too much moisture leaves water-filled voids that weaken the soil’s load-bearing ability.
Compaction of dry materials will be facilitated by moistening with a water hose fitted with a sprinkler.
Excessive watering or water content will cause the machine to stall.
The optional water tank kit is recommended when the machine is used on bituminous surfaces as the water film prevents a build up of material on the underside of the plate.
Use unleaded grade petrol and ensure that the fuel is free from contamination.
The vibratory motion provides a self propelling action. Position the handle at the opposite end of the machine to the vibrator.
For more information on starting and correct operating procedures of the motor, refer to the motor operation manual supplied with the unit.
Increase the motor speed to the maximum setting using the hand throttle lever, before commencing compacting.
The machine should be controlled by grasping the handle with both hands and applying restraint to control the forward  motion.
Steer the machine by moving the handle sideways to the right or left.
ALWAYS maintain good footing so that you do not slip and loose control when starting or operating the machine.
If the optional water tank is fitted, the flow rate can be controlled by adjusting the cock in the supply hose to sprinkler bar.
Inspect the water hose and its connections to ensure that they do not leak.
If reverse the machine, you should pull the travel lever (Item no.160) back very hard, and make sure that the lever is kept at the bottom position (you need to spend more strength than you push the lever forward). And due to the design principle, the reverse speed is less than the forward speed.

CARE AND PREVENTIVE MAINTENANCE

** Check the oil level in the motor crankcase daily.
Inspect the rubber anti vibration mounts for wear or deterioration.
If the optional water tank is fitted inspect the water hose and its connections to ensure that they do not leak.
Clean the underside of the plate regularly to prevent a build up of material.
CAUTION:
Inspection and other services should always be carried out on hard and level round with the engine shutdown.
Inspection and Maintenance Service Tables.
To make sure your plate compactor is always in woodworking condition before using, carry out the maintenance inspection in accordance with Tables 1through 3.
TABLE 2. ENGINE CHECK**

(For details, see separate engine Manual)

Item| Hours of Operation
Leakage of oil fuel| Every 8 hours (every day)
Tightness of fastening Threads| Every 8 hours (every day)
Engine oil check and replenishment| Every 8 hours (every day) (Replenish to specified Max. level)
Engine oil replenishment| At first 20 hours, then every 100 hours
Air cleaner cleaning| Every 50 hours

CAUTION:
These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions.
Daily Service

• Check for leakage of fuel or oil.
• Remove soil and clean the bottom of compaction plate.
• Check engine oil.
• Check for loose screws including tightness. See Table 3 above (tightening torque), for retightening.

TABLE 1. MACHINE INSPECTION

TABLE 3. TIGHTENING TORQUE (in. kg/cm) Diameter

*(In case counter-part is of aluminium)
(Threads in use with this machine are all right handed)
Material and quality of material is marked on each bolt, and screw.

CAUTION:
Fuel piping and connections should be replaced every 2 years.
Changing Vibrator Oil
When changing the vibrator oil, remove the drain plug located at the bottom- right of the vibrator, and simply tip the compactor to drain the oil. Note that the oil will drain more easily while it is hot. For MS125 series, MSH160(E) series, replace the oil with 500ML of 10W-30 motor oil; For MS330 series, replace the oil with 500ML of SAE 75W-90 synthetic gear oil.
Air Filter

1. The air filter element should be cleaned because a clogged air cleaner can cause poor engine starting, lack of power and shorten engine life substantially.
2. To clean or replace air filter loosen the wing nut on the air filter housing (Figure 1), remove the cover and take out air filter cartridge. If only cleaning of the air filter is desired blow through the air filter cartridge from the inside, moving a jet of dry compressed air up and down until all dust is removed.

CAUTION:
NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand gets caught between the V-belt and the clutch. Always use safety gloves.

• Checking and Replacing the V-belt and Clutch

After 200 hours of operation, remove the upper belt cover to check the V-belt tension (Figure 2). Tension is proper if the belt bends about 10mm when depressed strongly with finger between shafts. Loose or worn V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.
CAUTION:
Whenever the compactor‟s vibration becomes weak or lost during normal operation regardless of operation hours, check the V-belt and clutch immediately.
Replacing the V-belt
Remove the upper and lower belt covers. Engage an offset wrench (13mm) or the like to vibrator pulley (lower) fastening bolt. Engage waste cloth or the like at midway of V-belt on the left side and while pulling it back strongly, rotate the offset wrench clockwise so that the V-belt will come off.

• Reinstalling the V-belt
  Engage V-belt to lower vibrator pulley and push the V-belt to left side of upper clutch and, in the same manner as in removal, rotate offset wrench clockwise so that the V-belt goes back on.

• Checking Clutch
  Check the clutch simultaneously with V-belt checking. With belt removed, check outer drum of the clutch for seizure and “V” groove for wear or damage with your eyes. Clean the “V” groove as necessary. Wear of lining or shoe should be checked with running check. If the shoe is worn, power transmission becomes deficient and slipping will result.

SPECIFICATIONS

MS125

| MS125-1| Diesel, Kipor 170| 3.1 kW (4.2hp)
MS125-2| Chinese Petrol Engine| 4.8 kW (6.5hp)
MS125-3| Petrol, Robin EX17| 4.2 kW (5.7hp)
MS125-4| Petrol, Honda GX160| 4.1 kW (5.5hp)

MSH160(E)

| MSH160(E)-1| Diesel, Kipor 178| 4.4 kW (6.0hp)
MSH160(E)-2| Chinese Petrol Engine| 4.8 kW (6.5hp)
MSH160(E)-3| Petrol, Robin EX17| 4.2 kW (5.7hp)
MSH160(E)-4| Petrol, Honda GX160| 4.1 kW (5.5hp)

MS250

| MS250-1| Diesel, Kipor 186| 6.6 kW (9.0hp)
MS250-3| Petrol, Robin EX27| 6.6 kW (9.0hp)
MS250-4| Petrol, Honda GX270| 6.6 kW (9.0hp)

MS330

| MS330-1| Diesel, Kipor 186FE| 6.6 kW (9.0hp)
MS330-2| Chinese Petrol Engine| 6.6 kW (9.0hp)
MS330-3| Petrol, Robin EX27| 6.6 kW (9.0hp)
MS330-4| Petrol, Honda GX270| 6.6 kW (9.0hp)

Governed Speed
3,500r/min: MS125 series
3,200r/min: MSH160(E) series, MS250 series ，MS330 series
Drive Belt
1 x „A‟ section vee belt : MS125 series
1 x „B‟ section vee belt : MSH160(E) series, MS250series,MS330 series:
Vibrator

Operation Mass:

Bearings
The following bearings are sealed:
Centrifugal clutch – grease lubricated
Vibrator – oil bath lubricated

SPECIFICATIONS

Acoustic Noise (According to 2000/14/EC)

Model

| MS125-1, MSH160(E)-1 MS250-1 MS330-1| MS125-2/3/4, MSH160(E)-2/3/4, MS250-3/4 MS330-2/3/4,
---|---|---
Measured sound Power level| 105dB| 102.2dB
Guaranteed sound power level| 108dB| 105.2dB
Uncertainty| 3dB| 3dB

Nameplate

Hand-Arm-Vibration (as per ISO8662, Part 1, m/s ): 4.9 m/s TRANSPORTATION

1. Always shut off engine when transporting machine.
2. Make sure lifting device has enough capacity to hold machine (see identification plate on machine for weight).
3. Use lifting point when lifting machine.
4. Trolley wheel as optional is used for short distance transportation.

TROUBLE SHOOTING

engine speed to correct RPM.
Clutch slips?| Check or replace clutch.
V-belt slips?| Adjust or replace V-belt.
Excessive oil in vibration?| Drain excess oil and fill to proper level.
Malfunction in vibrator housing?| Check eccentric, gears and counter weights.
| Bearing Failure?| Replace Bearing
| Insufficient engine output?| Check engine, compression etc.

ENGINE TROUBLE SHOOTING

insulation, replace if worn.
Improper spark plug gap?| Set to proper gap.
Difficult to start, “fuel is available, and SPARK is present at spark plug.| ON/OFF switch is shorted?| Check switch wiring, replace switch.
Ignition coil defective?| Replace ignition coil.
Improper spark gap, points dirtry?| Set correct spark gap and clean points.
Condenser insulation worn or short circuiting?| Replace condenser.
Spark plug wire broken or short circuiting?| Replace defective spark plug wiring
Difficult to start, “fuel is available, spark is present and compression is normal”| Wrong fuel type?| Flush fuel system, and replace with

correct type of fuel.

Water or dust in fuel system?| Flush fuel system.
Air cleaner dirty?| Clean or replace air cleaner.
Difficult to start, “fuel is available, spark is present and compression is low.| Suction/exhaust valve stuck or protruded?| Re-seat valves.
Piston ring and/or cylinder worn?| Replace pistion rings and or pistion.
Cylinder head and/or spark plug not tightened properly?| Torque cylinder head bolts and spark plug.
Head gasket and/or spark plug gasket damaged?| Replace head and spark plug gaskets.
No fuel present at carburetor.| Fuel not available in fuel tank?| Fill with correct type of fuel.
Fuel cock does not open properly?| Apply lubricant to loosen fuel cock level,

replace if necessary.

Fuel filter clogged?| Replace fuel filter.
Fuel tank cap breather hole cloged?| Clean or replace fuel tank cap.
Air in fuel line?| Bleed fuel line.
“Weak in power” compression is proper and does not mistire.| Air cleaner not clean?| Clean or replace air cleaner.
Improper level in carburetor?| Check float adjustment, re-build carbureator.
Defective Spark plug?| Clean or replace spark plug.
“Weak in power” compression is proper but mistires.| Water in fuel system?| Flush fuel system, and replace with

correct type of fuel.

Dirty spark plug?| Clean or replace spark plug.
Ignitions coil defective?| Replace ignition coil.
Engine overheats.| Spark plug heat value improper?| Replace with correct type of spark plug.
Correct type of fuel?| Replace with correct type of fuel.
Cooling fins dirty?| Clean cooling fins.
Rotational speed fluctuates.| Governor adjusted correctly?| Adjust governor.
Governor spring defective?| Replace governor spring.
Fuel flow restricted?| Check entire fuel system for leaks or clogs.
Recoil starter malfunction.| Recoil mechanism clogged with dust and dirt?| Clean recoil assembly with soap and water.
Sprial spring loose?| Replace sprial spring.

WARRANTY
These products are covered by warranty for a period of six (6) months from the date of purchase against defects in material
or workmanship provided that:

• The product concerned has been operated and maintained in accordance with the operating instructions.
•  Has not been damaged by accident, misuse or abuse.
•  Has not been tampered with or repaired by any unauthorized person.

The owner is responsible for the cost of transportation to and from the authorized repairer and the unit is at the owners risk while in transit to and from the repairer.
Impact damage is not covered under warranty. Clutches are not covered under any warranty. Engines are warranted by their manufacturer.

MAINTENANCE RECORD

PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN
This Reversible Plate Compactor has been assembled with care and will provide years of service. Preventative  maintenance and routine service are essential to the long life of your Reversible Plate Compactor. After reading through this manual thoroughly, you will find that you can do some of the regular maintenance yourself. However, when in need of parts or major service, be sure to see your dealer. For your convenience we have provided this space to record relevant data about your Reversible Plate Compactor.

Invoice Number:| | Type of Machine:|
---|---|---|---
Date Purchased:| | Dealer Name:|
Serial Number:| | Dealer Phone:|

EC DECLARATION OF CONFORMITY
MASALTA ENGINEERING CO., LTD
Weiss Road, Bathe Industrial Estate, Hefei 230051, China hereby certifies that the construction equipment specified hereunder

1. Category Reversible Plate Compactor
2. Type  MS125/MSH160/MSH160E/MS250/MS330

Has been sound tested per Directive 2000/14/EC

Conformity Assessment Procedure| Name and address of notified body| Measured sound power level| Guaranteed sound power level
---|---|---|---
Annex VI / Anhang VI /| AV TECHNOLOGY AVTECH House, Arkle| MS125/MSH160/MSH160E/MS330 with Diesel Engine 105Db| MS125/MSH160/MSH160E/MS330 with Diesel Engine 108Db

has been produced in accordance with the following standards:
2005/88/EC
2006/42/EC
2004/108/EC/EN55012:2007
EN500-1
EN500-4
15.02.10
Date / Datum / Fecha / Date

Hermann Josef Lensing
Research and Development Manager
MASALTA ENGINEERING CO., LTD
Add: Weisi Road, Baohe Industrial Estate, Hefei, China
Tel: 86-551-64846600, 64846601 Fax: 86-551-64846616, 64846626
E-mail: sales@masalta.com.cn, masalta@mail.hf.ah.cn
http://masalta.com.cn
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References

• masalta.com
• Masalta Engineering Co., Ltd. - Masalta is top brand of a small construction equipment such as Rammer,Forward Compactor,Reversible Compactor,Cutter,Vibrator,Vibration Roller.

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