FULHAM TJTUNV034ACxxxB DirectAC Universal Voltage Engine Refrofit Kit Instruction Manual

June 9, 2024
FULHAM

LED LIGHT ENGINE APPLICATION PROGRAM
MANUAL FOR LED LIGHT ENGINE KIT INSTALLATION

INSTALLATION INSTRUCTIONS
DirectAC Universal Voltage (120-277V) Engine Refrofit Kit
TJTUNV034ACxxxB

  1. “THIS PRODUCT MUST BE INSTALLED IN ACCORDANCE WITH THE APPLICABLE INSTALLATION CODE BY A PERSON FAMILIAR WITH THE  CONSTRUCTION AND OPERATION OF THE PRODUCT AND HAZARDS INVOLVED.”
  2. “WARNING – Risk of fire or electric shock. LED Retrofit kit installation requires knowledge of luminaires electrical systems. If not qualified, do not attempt installation.  Contact a qualified electrician.”
  3. “WARNING – Risk of fire or electric shock. Install this kit only in the luminaires that has the construction features and dimensions shown in the photographs and/or  drawings and where the input rating of the retrofit kit does not exceed the input rating of the luminaire.”
  4. “WARNING – To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects.”
  5. “WARNING –Risk of fire or electric shock. Luminaire wiring and electrical parts may be damaged when drilling for installation of LED retrofit kit. Check for enclosed  wiring and components.”
  6. “CAUTION – RISK OF FIRE. CONSULT A QUALIFIED ELECTRICIAN TO ENSURE CORRECT BRANCH CIRCUIT CONDUCTOR.”
  7. “THE RETROFIT KIT IS ACCEPTED AS A COMPONENT OF A LUMINAIRE WHERE THE SUITABILITY OF THE COMBINATION SHALL BE  DETERMINED BY THE AUTHORITIES HAVING JURISDICTION.”
  8. Do not make or alter any open holes in an enclosure of wiring or electrical components during kit installation.

ORIGINAL LUMINAIRE DIMENSIONS

Original Luminaire  Minimum Luminaire
Dimensions
Mfr: Lamar Lighting – Model: CDW11311PN1SW

  • Remove all the original luminaire parts, hardware, lamp, ballast, and socket in order to begin the retrofit.
  • Original luminaire diffuser and original ground wire will need to be kept for this retrofit.
  • This Universal Voltage DirectAC Engine Kit can be retrofitted into any surface wall or ceiling luminaire with a similar shape and diameter/height greater or equal to the  minimum dimensions described above, or volume greater or equal to 341.73 cubic inches.

RETROFIT KIT COMPONENTS

Retrofit kit components will be provided as listed below:

4.0 RECOMMENDED TOOLS (Not Included)

RETROFIT KIT DESCRIPTION

ITEM DESCRIPTION QTY
A. Direct AC LED Engine 1
B. 6-20 X 5/8″ Flat Head Self Drilling Screws 4
C. Input Power Connector 1
D. Retrofit Label 1

RETROFIT KIT ASSEMBLY

  1. Start by removing the original lamp, ballast and socket from the luminare see figure 1. NOTE: The original luminare ground wire will need to be kept for this retrofit.

  2. Center the DirectAC Engine (A) in the luminaire so that the line voltage cables are aligned with the flared hole found in the luminaire. See figure 2.
    NOTE: LED Engine must make direct contact with the back plate when installed in order to provide sufficient heat sinking to properly manage thermals for safety and warranty purposes. The insulation film on the back of the engine should never be removed.

  3. Use the supplied self-drilling screws (B) to attach the DirectAC Engine (A) to the luminaires housing. See figure 3.

  4. Feed line voltage cables from the DirectAC Engine (A) through the flared hole found in the luminaire. See figure 4.

  5. Place the provided Labels (E) on the outer areas of the luminaire where DirectAC Engine (A) was just installed. Labels must be clearly visible and should not be obscured by line voltage cables. See figure 5.

  6. Completed assembly should look like figure 5.

  7. Luminaire is now ready to be installed.
    Please see below for instructions on connecting line voltage to the luminaire.

  8. Re-attach and secure the lens once installation is completed, retrofit should look like figure 6.

Connecting Power to the DirectAC Engine:

  1. Connect the green wire (Ground) from the luminaire to the Ground that is being fed by the power source. Connect these two wires by using a wire connector with a  minimum 18AWG rating.
  2. Connect the white wire (Neutral) from the DirectAC Engine to the Neutral being fed by the power source. Connect these two wires by using a wire connector with a  minimum 18AWG rating.
  3. Connect the Black wire (Line) from DirectAC Engine to the Line being fed by the power source. Connect these two wires by using a wire connector with a minimum 18AWG rating.

WARRANTY

  • Please refer to DirectAC Engine kit spec sheet for warranty information

Fulham Co. Inc.: 12705 South Van Ness Ave.,
Hawthorne, CA 90250 · Telephone: 1-323-779-2980 ·
Fax: 1-323-754-9060 order@fulham.com www.fulham.com
Installation Instructions subject to change without notice.
UNV Direct AC Kit, Rev B

Documents / Resources

| FULHAM TJTUNV034ACxxxB DirectAC Universal Voltage Engine Refrofit Kit [pdf] Instruction Manual
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