OMCAN SM-IT-0053-F Spiral Dough Mixer Instruction Manual

OMCAN SM-IT-0053-F Spiral Dough Mixer

Product Information – Spiral Mixers

The Spiral Mixers are available in two models- SM-IT-0053-F and SM-IT-0053-R, with item numbers 41548 and 41549 respectively. These mixers are designed to knead dough for bakery applications. The mixers come with a 1-year parts and labor warranty.

Technical Specifications

• Power: 2 HP / 1500 W
• Bowl Speed: 9 RPM
• Shaft Speed: 93 RPM
• Bowl Capacity: Not specified
• Maximum Kneading Capacity: Not specified
• Electrical: Not specified
• Weight: Not specified
• Dimensions: Not specified
• Packaging Weight: Not specified
• Packaging Dimensions: Not specified

Product Usage Instructions

1. Check the package upon arrival and read all the operation and safety instructions before using the equipment.
2. Install the mixer as per the instructions provided in the user manual.
3. Ensure proper ventilation for the machine’s normal functioning.
4. As a user, do not operate the mixer without reading and understanding all the safety instructions.
5. Maintain the mixer regularly as per the instructions provided in the user manual.
6. If there is any component failure or other damages, contact Omcan Inc. at 1-800-465-0234 to schedule an Omcan authorized service technician to repair the equipment locally.

Safety Instructions

• Read all the operation and safety instructions before using the equipment.
• Ensure proper ventilation for the machine’s normal functioning.
• Unauthorized maintenance will void the warranty. Warranty covers electrical and part failures, not improper use.
• Do not discard any packaging materials in the environment.

General Information

Omcan Manufacturing and Distributing Company Inc., Food Machinery of America, Inc. dba Omcan and Omcan Inc. are not responsible for any harm or injury caused due to any person’s improper or negligent use of this equipment. The product shall only be operated by someone over the age of 18, of sound mind, and not under the influence of any drugs or alcohol, who has been trained in the correct operation of this machine, and is wearing authorized, proper safety clothing. Any modification to the machine voids any warranty, and may cause harm to individuals using the machine or in the vicinity of the machine while in operation.

CHECK PACKAGE UPON ARRIVAL
Upon receipt of an Omcan shipment please inspect for external damage. If no damage is evident on the external packaging, open carton to ensure all ordered items are within the box, and there is no concealed damage to the machine. If the package has suffered rough handling, bumps or damage (visible or concealed), please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may initiate a claim with the carrier. A detailed report on the extent of the damage caused to the machine must be filled out within three days, from the delivery date shown in the shipping documents. Omcan has no recourse for damaged products that were shipped collect or third party.
Before operating any equipment, always read and familiarize yourself with all operation and safety instructions.
Omcan would like to thank you for purchasing this machine. It’s of the utmost importance to save these instructions for future reference. Also save the original box and packaging for shipping the equipment if servicing or returning of the machine is required. —————————————————————————————————————————————————Omcan Fabrication

Safety and Warranty

WARNINGS FOR THE INSTALLER

• Check that the location of the kneading machine is in compliance with local, national and European regulations.
• Adhere to the instructions in this manual.
• Do not execute electrical connections using temporary or non insulated cables.
• Check that the ground connection of the electrical system is functioning properly.
• Always use individual safety devices and other means of protection in compliance with the law.

WARNINGS FOR THE USER
The conditions in the surrounding area where the machine will be installed must have the following characteristics:

• The area must be dry.
• The area must have water and heat sources at an adequate distance.
• Ventilation and lighting must be suitable and comply with the hygiene and safety standards foreseen by current laws.
• The floor must be flat and compact to facilitate thorough cleaning.
• There must be no obstacles of any kind in the immediate vicinity of the machine that could effect the machine’s normal ventilation.

In addition, the user must:

• Make certain to keep children away from the machine when it is operating.
• Adhere to the instructions in this manual.
• Not remove or tamper with the safety devices on the machine.
• Always pay careful attention to the work at hand and not use the machine when in a distracted state.
• Perform all operations with maximum safety and calm.
• Respect the instructions and warnings displayed on the machine labels.

The labels are accident prevention devices, and therefore must always be perfectly legible. If these should be damaged and illegible, it is mandatory to replace them by requesting replacements from Omcan.

• At the end of each working shift, before cleaning, maintenance or transfer operations, disconnect electrical power.

WARNINGS FOR THE MAINTENANCE OPERATOR

• Observe the instructions indicated in this manual.
• Always use individual safety devices and other protection means.
• Before starting any maintenance operations, make sure that the kneading machine, it was used, is cooled down (electric motor).
• If any of the safety devices is worn or faulty, the kneading machine is also considered faulty and not to be used.
• Disconnect electrical power before intervening on electrical or electronic parts and connectors.

RESIDENTIAL USERS: Vendor assumes no liability for parts or labor coverage for component failure or other damages resulting from installation in non-commercial or residential applications. The right is reserved to deny shipment for residential usage; if this occurs, you will be notified as soon as possible.

1 YEAR PARTS AND LABOUR WARRANTY
Within the warranty period, contact Omcan Inc. at 1-800-465-0234 to schedule an Omcan authorized service technician to repair the equipment locally.
Unauthorized maintenance will void the warranty. Warranty covers electrical and part failures, not improper use. Please see https://omcan.com/disclaimer for complete info.

WARNING:
The packaging components are classified as normal solid urban waste and can therefore be disposed of without difficulty.
In any case, for suitable recycling, we suggest disposing of the products separately (differentiated waste) according to the current norms.
DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT!

Technical Specifications

551 x 869 x 754mm
Packaging Weight| 297 lbs. / 135 kgs.| 350 lbs. / 159 kgs.
Packaging Dimensions| 23.6” x 37.8” x 36.6”
600 x 960 x 931mm| 23.6” x 37.8” x 34.6”
600 x 960 x 880mm
Item Number| 41548| 41549

Installation

Installation must be executed by qualified personnel in compliance with local, national and European regulations.

KNEADING MACHINE LEVELLING
If the machine is unstable due to floor irregularity, adjust the support feet or wheels by inserting rubber pieces.

EQUIPMENT HOOK-UP
Electrical connection
It is sufficient to connect the power supply cable to the electrical mains power supply. The electrical outlet must be easy to access, no moving should be necessary.
The electrical connection (plug) must be easily accessible, also following kneading machine installation.
The distance between the machine and the socket must be adequate to not cause tension in the power supply cable. In addition, the cable must not be located beneath the machine support feet or wheel.
If the electrical power supply cable is damaged, it must be replaced by the technical assistance service or by a qualified technician to prevent any risks.

GROUND CONNECTION
DANGER: It is mandatory that the electrical system is equipped with a ground connection and differential switch that comply with currently enforced laws.

Operation

COMMAND PANEL DESCRIPTION

The panel consists of a main switch (A), a green start button (B), a timer (C), a red emergency stop button (D).
The panel permits start-up and stopping of the kneading machine, and regulates functioning and settings.

LEGEND:

• A = Mainswitch (the 2V versions also allow speed selection)
• B = Green start button
• C = Timer
• D = Red emergency stop button

START-UP PHASE
Connect the kneading machine to the electrical mains and turn the main switch A to the position “1”. Turn the timer knob C to the desired time from 0 to 30 min. Press the green button B to start both the tank and the spiral.

WORKING PHASE
Prior to starting each work cycle, make sure that the machine is perfectly clean, especially the surface of the tank, the spiral and the dough breaker in contact with food products.
Whenever necessary, proceed with cleaning.
After having lifted the protection, pour the desired quantities of ingredients into the tank. Lower the protection, set the timer C at a defined time and press the green start button B. The action created by the spiral, synchronized with tank rotation, obtains a mixture of flour, water, salt, yeast and other possible ingredients
in the desired consistency. If needed, to slightly modify the characteristics and/or consistency of the starter dough, pour the ingredients from the tank through the protection grating. Once the work cycle is completed, stop the machine by pressing the red emergency button D, lift the mobile protection to its maximum opening point, remove the dough from the tank and proceed with machine cleaning. If kneading machine operations are stopped for any reason, wait at least 15 seconds before restarting. Even though it is functionally identical to other versions, the machine with liftable head and removable tank is differentiated for easier removal of the dough at the end of the working cycle, as well as easier cleaning. To lift the head and extract the tank, proceed as follows: stop the machine by pressing the red emergency button D; disconnect the plug from the electrical power supply; completely remove the mobile protection; horizontally pull the pin using the handle located on the right side of the machine until the head is released; lift the head using the lower piston; turn the disc located under the tank in a clockwise direction and extract the tank to remove the dough. After finishing machine cleaning, reassemble the tank by following the previously described steps in a backwards order, making sure that the pins beneath the tank are correctly inserted into the holes on the machine.
Before removing the dough, always perform the shut-down steps

SAFETY DEVICES
The kneading machine is equipped with safety devices to protect the user, including a mobile protective grating and a device that ensures the grating is lowered. The kneading machines with liftable heads and removable tanks are also equipped with a device that checks whether the head is lifted or lowered, a blocking pin for the head in a lowered position, a device that checks whether the tank is inserted or removed and a tank blocking disc.
Before proceeding with working phases, check the status of the various safety devices. These are in a good state when:

• The machine stops when the grating is lifted.
• The machine stops and will not start when the machine head is lifted.
• The machine stops and will not start when the tank is removed.
• When pulling the tank and the head slightly upwards, they remain blocked in their positions.

SHUT-DOWN PHASE
To shut down the kneading machine, press the red emergency button D and turn the main switch knob A to the position “0”.

Maintenance

SAFETY PRECAUTIONS
Before performing any maintenance operations, including cleaning, take the following precautions:

• Make certain that the main switch is disconnected.
• Make certain that the electrical power cannot be accidentally reinserted. Disconnect the plug from the electrical power socket.
• Use individual protection devices in compliance with the directive 89/391/CEE.
• Always operate using appropriate maintenance tools.
• Once maintenance and repairs are finished, before starting up the kneading machine, reinstall all of the protection devices and reactivate all of the safety devices.

ORDINARY MAINTENANCE FOR THE USER
The kneading machine requires simple, frequent and careful cleaning to ensure efficient, regular functioning.

General cleaning
The machine must be cleaned at the end of each use, in compliance with the hygiene regulations and to safeguard machine operation. Using a wooden or plastic spatula, proceed by removing dough residues, and then thoroughly clean the tank, spiral, dough breaker and mobile protection using a soft sponge and warm water. Dry with paper towels, and then pass over all of the aforementioned parts and the entire machine with a soft cloth and a disinfectant solution for use in food preparation areas.
It is recommended to never use chemical products which are not specific for food preparation areas, abrasives or corrosives for any reason. Avoid by all means using water jets, tools, rough or abrasive instruments, such as steel wool, brillo sponges or any other item which could damage the surface of the machine, and especially those that could compromise health safety.

Upper chain tensioning
To maintain both performance and safety of the machine, it is indispensable to execute periodical controls of the upper chain tension. The chain should be tensioned if these controls detect excessive loosening of the chain, or if the spiral rotation is not constant. Unscrew the screws and disassemble the panel located above the kneading machine head. Loosen the screws by a few turns that mount the spiral support and pull the spiral support until the chain is tensioned. Block the spiral support by tightening the screws and then reassemble and mount the panel.

Greasing the chains
Periodically grease the chains, one located in the upper interior of the head and the other located inside of the machine body. Unscrew the screws and remove the panel over the head and the panel in the rear of the machine. Deposit a reasonable quantity of suitable grease inside of the chain and make sure to lubricate all of the chain links. Once finished, reassemble the two panel and tighten the screws.

Troubleshooting

switch, socket, plug and power supply cable.
The emergency stop button is inserted.| Turn the button in the direction indicated by the arrow.
The protection grating and/or the

head are lifted.

| Correctly lower both the protective grating and the head.
The main switch knob is in position

“0”.

| Turn the knob to position “1”.
The timer knob is in position “0”.| Set the knob from 1 to 30 minutes.
The spiral turns sporadically.| The chain is loose.| Tighten the chain as stated in Maintenance.

Parts Breakdown

Model SM-IT-0053-F 41548

Item No.| Description| Position| Item No.| Description| Position| Item No.| Description| Position
---|---|---|---|---|---|---|---|---
AC199| Safety Guard for 41548| 1| AC221| Supply Wire for 41548| 28| AF722| Complete Timer 0-30 Min for 41548| 68
AC200| Bowl for 41548| 2| AC222| Rod Breaking Dough for 41548| 33| AC242| Spiral Chain 08B/69 for 41548| 69
AC201| Snap Ring Diam. 25 for 41548| 5| AC223| Screw M10x25 for 41548| 34| AC243| Chain Pinion Gear Z=29 08B for 41548| 70
__

AC202

| __

Bearing 6205-2RS for 41548

| __

6, 22

| __

AC224

| __

Side Safety Panel for 41548

| __

39

| __

AC244

| Transmission Shaft Base UCF 205 for 41548| __

71

AC203| Support Bowl Base for 41548| 7| AC225| Steel Foot M12 for 41548| 41| AC245| Stainless Steel Washer Ø 10 for 41548| 72
__

AC204

| __

Bowl Spiral 06B/144 for 41548

| __

8

| __

AC226

| __

Insert for Plastic Foot for 41548

| __

42

| __

AC246

| Stainless Steel Washer Spring Ø 10 for 41548| __

73

__

AC205

| __

Crown Z=85 06B for 41548

| __

9

| __

AI215

| Wheel Kit M12 (2 with Brake and 2 without Brake) for 41548| __

43, 54

| __

AC247

| __

Screw M10x35 for 41548

| __

74

__

AC206

| __

Bowl Support Axle for 41548

| __

10

| __

AG919

| Motor 208V/360V/60Hz 1.5kW 90 B14 UL/CSA for 41548| __

44

| __

AC248

| __

Key 6x6x30 for 41548

| __

76

AC207| Screw M8x35 for 41548| 11| AC229| Cover Red for 41548| 45| 46382| Chain Pinion Gear Z=16 06B for 41548| 81
AC208| Safety Guard Pin for 41548| 13| AC230| Ring in Nylon for 41548| 47| AC249| Transmission Shaft for 41548| 83
AC209| Cam for Safety Guard for 41548| 14| AC231| Screw M4x30 for 41548| 48| AC250| Key 8x7x35 for 41548| 84
AC210| Screw M8x10 for 41548| 15| AC232| Axis Cover for 41548| 52| AC251| Micro-Switch for 41548| 86
AC211| Screw M8x25 for 41548| 16| 69417| Contactor CN-6/4A 24 V for 41548| 55| AC252| Spiral Plate for 41548| 93
__

AC212

| Stainless Steel Washer Grover Ø 8.5 for 41548| __

17

| __

61375

| __

Emergency Stop Switch for 41548

| __

57

| __

AC253

| __

O-Ring Diam. 20×2.5 for 41548

| __

94

AC213| Stainless Steel Washer Ø8 for 41548| 18| AC234| Ring Fixing Reduction Gear for 41548| 58| AC254| Nylon Block Base for 41548| 97
AC214| Pinion Gear Z=15 08B for 41548| 19| AC235| Screw M8x40 for 41548| 60| AC255| Nut M5 ZN for 41548| 98
__

AC215

| __

Spiral Support for 41548

| __

20

| __

AC236

| Gear Box CM63 90 B14 1/30 FLS for 41548| __

61

| __

AC256

| __

Tensioner Base for 41548

| __

99

AC216| Screw M8x30 for 41548| 21| AC237| Screw M5x10 for 41548| 62| AC257| Screw TCEI M5x30 for 41548| 100
AC217| Bearing 6006-2RS for 41548| 22.01| AC238| Back Panel Red for 41548| 63| AC258| Nylon Block for 41548| 101
AC218| Key 6x6x35 for 41548| 23| AC239| Transformer 380 V for 41548| 64| AC259| Bowl Chain Tensioner Part for 41548| 105
AC219| Axle for Spiral Base for 41548| 24| AC240| Main Switch for 41548| 65| AC260| Control Card 115/230/400 V for 41548| 106
64154| Spiral for 41548| 25| AC241| Front Oblique Switch Panel for 41548| 66| AC261| Screw M8x100 for 41548| 116
AC220| Wire Clip for 41548| 27| AC153| Starting Button for 41548| 67| AC262| Red Frame for 41548| 123

Item No.| Description| Position| Item No.| Description| Position| Item No.| Description| Position
---|---|---|---|---|---|---|---|---
AC199| Safety Guard for 41549| 1| AC223| Screw M10x25 for 41549| 34| AC279| Ball Bearing Base for 41549| 71
AC200| Bowl for 41549| 2| AC270| Head Closing Knob for 41549| 35| AC245| Stainless Steel Washer Ø 10 for 41549| 72
__

AC263

| __

Bowl Flange for 41549

| __

3

| __

AC271

| __

Closing Handle Axle for 41549

| __

36

| __

AC246

| Stainless Steel Washer Spring Ø 10 for 41549| __

73

AC264| Plate Block Bowl for 41549| 4| AC272| Spring Ø 1.5 x Ø 14 x 30/6 for 41549| 37| AC280| Screw TE M10x35 INOX for 41549| 74
AC201| Snap Ring Diam. 25 for 41549| 5| AC273| Pin Diam. 3.2 for 41549| 38| AC281| Connecting Shaft for 41549| 75
AC202| Bearing 6205-2RS for 41549| 6, 22| AC274| Side Safety Panel for 41549| 39| AC248| Key 6x6x30 for 41549| 76, 82
AC203| Support Bowl Base for 41549| 7| AC225| Steel Foot M12 for 41549| 41| AC282| Connecting Pin Ø 10×50 for 41549| 77
AC204| Bowl Spiral 06B/144 for 41549| 8| AC226| Insert for Plastic Foot for 41549| 42| 69741| Transmission Joint for 41549| 78
__

AC205

| __

Crown Z=85 06B for 41549

| __

9

| __

AI215

| Wheel Kit M12 (2 with Brake and 2 without Brake) for 41549| __

43, 54

| __

AC283

| __

Nut M10 ZN for 41549

| __

79

__

AC206

| __

Bowl Support Axle for 41549

| __

10

| __

AG919

| Motor 208V/360V/60Hz 1.5kW 90 B14 UL/CSA for 41549| __

44

| __

AC244

| Transmission Shaft Base UCF 205 for 41549| __

80

AC265| Screw M8x60 for 41549| 11| AC229| Cover Red for 41549| 45| 46382| Chain Pinion Gear Z=16 06B for 41549| 81
AC266| Guard Ring for 41549| 12| AC230| Ring in Nylon for 41549| 47| AC284| Transmission Shaft for 41549| 83
AC208| Safety Guard Pin for 41549| 13| AC231| Screw M4x30 for 41549| 48| AC250| Key 8x7x35 for 41549| 84
AC267| Cam for Safety Guard for 41549| 14| 69380| Mechanical Shock for 41549| 49| AC285| Bowls Peg for 41549| 92
AC210| Screw M8x10 for 41549| 15| AC275| Micro-Switch for 41549| 50| AC252| Spiral Plate for 41549| 93
AC211| Screw M8x25 for 41549| 16| AC276| Head Rotation Shaft for 41549| 51| AC253| O-Ring Diam. 20×2.5 for 41549| 94
__

AC212

| Stainless Steel Washer Grover Ø 8.5 for 41549| __

17

| __

AC232

| __

Axis Cover for 41549

| __

52

| __

AC286

| __

Proximity Micro L=75mm for 41549

| __

95

AC213| Stainless Steel Washer Ø8 for 41549| 18| 69417| Contactor CN-6/4A 24V for 41549| 55| AC287| Nut M12 ZN for 41549| 96
AC214| Pinion Gear Z=15 08B for 41549| 19| 61375| Emergency Stop Switch for 41549| 57| AC254| Nylon Block Base for 41549| 97
AC215| Spiral Support for 41549| 20| AC234| Ring Fixing Reduction Gear for 41549| 58| AC255| Nut M5 ZN for 41549| 98
AC216| Screw M8x30 for 41549| 21| AC235| Screw M8x40 for 41549| 60| AC256| Tensioner Base for 41549| 99
__

AC217

| __

Bearing 6006-2RS for 41549

| __

22.01

| __

AC236

| Gear Box CM63 90 B14 1/30 FLS for 41549| __

61

| __

AC257

| __

Screw TCEI M5x30 for 41549

| __

100

AC218| Key 6x6x35 for 41549| 23| AC237| Screw M5x10 for 41549| 62| AC258| Nylon Block for 41549| 101
AC219| Axle for Spiral Base for 41549| 24| AC277| Back Panel Red for 41549| 63| AC288| Screw TCEI M10x25 for 41549| 102
64154| Spiral for 41549| 25| AC239| Transformer 380 V for 41549| 64| AC289| Head Closing Hook for 41549| 103
__

69999

| Distance Sensor with Two Cables (NO) for 41549| __

26

| __

AC240

| __

Main Switch for 41549

| __

65

| __

AC290

| __

Nut M8 ZN for 41549

| __

104

AC220| Wire Clip for 41549| 27| AC241| Front Oblique Switch Panel for 41549| 66| AC259| Bowl Chain Tensioner Part for 41549| 105
AC221| Supply Wire for 41549| 28| AC153| Starting Button for 41549| 67| AC260| Control Card 115/230/400 V for 41549| 106
AC268| Pivot for Fixing Spring for 41549| 31| AF722| Complete Timer 0-30 Min for 41549| 68| AC262| Red Frame for 41549| 123
__

AC269

| Spring Diam. 1.2 x Diam. 8.5 x 20/13 for 41549| __

32

| __

AC278

| __

Spiral Chain 08B/76 for 41549

| __

69

|  |  |
AC222| Rod Breaking Dough for 41549| 33| AC243| Chain Pinion Gear Z=29 08B for 41549| 70|  |  |

Electrical Schematics

Model SM-IT-0053-F 41548

Warranty Registration

Thank you for purchasing an Omcan product. To register your warranty for this product, complete the information below, tear off the card at the perforation and then send to the address specified below. You can also register online by visiting:
https://omcan.com/warranty-registration/

For mailing in Canada
OMCAN
PRODUCT WARRANTY REGISTRATION 3115 Pepper Mill Court,
Mississauga, Ontario
Canada, L5L 4X5

or email to: [email protected]

• Purchaser’s Information
• Name:
• Company Name:
• Address:
• Telephone:
• Email Address:
• Type of Company:
  • Restaurant
  • Butcher
  • Institution (specify):
  • Other (specify):
  • Bakery
  • Supermarket
  • Deli
  • Caterer
• Country:
• City: Province or State: Postal or Zip
• Dealer from which Purchased: Dealer City:
• Invoice:
• Dealer Province or State:
• Model Name:
• Model Number:
• Serial Number:
• Date of Installation (MM/DD/YYYY):
• Machine Description:
• Date of Purchase (MM/DD/YYYY): Would you like to extend the warranty?

Since 1951 Omcan has grown to become a leading distributor of equipment and supplies to the North American food service industry. Our success over these many years can be attributed to our commitment to strengthen and develop new and existing relationships with our valued customers and manufacturers. Today with partners in North America, Europe, Asia and South America, we continually work to improve and grow the company. We strive to offer customers exceptional value through our qualified local sales and service representatives who provide convenient access to over 6,500 globally sourced products.

References

• Omcan
• Disclaimer – Omcan
• Warranty Registration – Omcan

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>