somogyi FPL 80W Electric Soldering Iron Instruction Manual

somogyi FPL 80W Electric Soldering Iron

SOLDERING IRON WITH THERMOSTAT

IMPORTANT SAFETY INSTRUCTIONS

READ THE INSTRUCTION MANUAL CAREFULLY BEFORE USE AND RETAIN IT FOR LATER REFERENCE!

WARNINGS

• ATTENTION! Some parts of this device can become very hot and cause burns and fire!Particular care should be taken when children or vulnerable people are present!
• Before use of the product, please read this instructions manual and keep it for future reference. The original document was prepared in Hungarian language. This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision. After removal of the packaging, inspect the product for possible damage during shipment. Keep children away from packaging if it contains bags, batteries or other hazardous items!
• This product is manufactured for use by professionals. Using it professionally also requires knowledge that we cannot go into in this description.
• Do not leave the appliance unattended and do not place it near flammable materials when it is working or when it has been switched off but is still t.
• Please note that – due to its properties – the product can be accident-prone!
• Only grip the handle when the device is hot!
• Work with it only in a well-ventilated room and do not inhale the toxic fumes produced during soldering!
• It is forbidden to cover it, covering it may cause fire hazard and electric shock!
• In addition to the metal parts, heating of the covering is also a normal phenomenon.
• It must cool down naturally, for example, do not immerse the soldering tip in water!
• Do not touch the heating surfaces with the power cord! If damaged, disconnect the power immediately and do not continue to use the product!
• Unplug the power cord after use!
• Keep the device in a place, where the power supply plug can be easily reached and unplugged. Run the power supply cable so that it cannot be accidentally disconnected, and it does not create a risk of stumbling. Do not run the connection cable under carpets, mats, etc.
• It may only be connected to a standard 230V~/50Hz socket with a protective contact!
• With consideration to the presence of supply voltage, observe the general rules of contact protection.
• You must not touch the device or the power cord with wet hands!
• Protect the device from dust, humidity, liquids, moisture, frost and shocks, as well as from direct heat and sunlight. Do not splash water on the appliance!
• Only for use under dry, indoor conditions.
• Do not use in dusty, humid environments or in the presence of gases or flammable substances!
• Do not dismantle, modify the device, as it may cause fire, accidents or electric shock.
• In case of a malfunction, immediately disconnect the power supply and contact a professional technician.
• Incorrect installation or unprofessional use will void the product warranty.
• This product is for professionals, private use, it is not intended for commercial or industrial applications. It is not designed for continuous operation.
• After the useful life of the product, it is to be considered as hazardous waste. Dispose of the product according to local legislation.
• Due to continuous improvements, technical data, operation and design are subject to change without notice. The most recent instructions manual is available for download from the www. somogyi.hu website.
• However we regret such inconvenience, we do not take any responsibility for possible printing errors.

Caution: Risk of electric shock! Do not attempt to disassemble of modify the unit or its accessories. In case any part is damaged, immediately power off the unit and seek the assistance of a specialist.
In the event that the power cable should become damaged, it should only be replaced by the manufacturer, its service facility or similarly qualified personnel.
The product is not a toy. Keep out of reach of children.

DISPOSAL

Waste equipment must be collected and disposed separately from household waste because it may contain components hazardous to the environment or health. Used or waste equipment may be dropped off free of charge at the point of sale, or at any distributor which sells equipment of identical nature and function. Dispose of product at a facility specializing in the collection of electronic waste. By doing so, you will protect the environment as well as the health of others and yourself. If you have any questions, contact the local waste management organization. We shall undertake the tasks pertinent to the manufacturer as prescribed in the relevant regulations and shall bear any associated costs arising.

FEATURES

• High-Tech, compact soldering iron
• LCD digital display in the handle
• adjustable temperature (180-480 °C)
• great performance: max. 80 W
• quick heating
• calibratable temperature
• temperature memory
• steel stem, durable ceramic heating element
• heat resistant bakelite and ABS handle
• heat protective, anti-slip silicone ring
• accessory soldering tip set,, for various areas of use
• with 1+5 nickel-plated soldering tips
• power supply with mains power cord
• spare tip set available on request: FPL 80T

APPLICATION

Recommended for professionals, especially for low-heat soldering of communications and high-current electrical equipment, wiring, connectors, switches. The temperature of the fast-heating, high-performance soldering iron can be controlled over a wide range. This gives it a wide range of uses. The temperature can be conveniently set and monitored to suit the materials to be soldered. Approximate temperature values can be read from the digital display. Includes a spare tip set with different sizes and shapes of soldering tips. These are nickel-plated parts for longer life.
Its power is max 80 W, which typically varies between ~5-15 W at constant temperature, and up to ~25 W depending on the set temperature and usage.

COMMISSIONING

Place the soldering iron safely on a heat-resistant surface or in a heat- resistant holder or stand (not included). Connect it to the mains. Only touch the handle with your hand! The soldering iron heats the soldering tip until the desired temperature is reached. When heating or changing temperature, a soldering tip symbol is displayed in the top right corner. It goes out when the soldering tip has reached the desired temperature. After switching on (plugging in), the last unit of measurement (°C or °F) used and the last steady-state temperature is the current setting.
Its performance is affected by the conditions of use. E.g., if you are soldering a larger metal surface or object (which is more heat conductive), or if the preparation of the surfaces to be soldered is not appropriate. Surfaces must be clean, free from grease, oxidation; the use of soldering aids and fluxes (solder paste, solder cream, solder resin, solder oil, solder water, solder gel) suitable for the material is recommended.
Use the +/- buttons to set the temperature for your application. Pressing a button will change the step by one degree, but holding it down will make the step continuous. The set temperature is stored 3 seconds after the last button is pressed. After powering off, it will operate at this temperature the next time it is used. On average, this takes 30-50 seconds. The temperature range available: ~180 – 480 °C. The display shows the target value and whether the temperature of the soldering tip has reached it.
The device is switched off by disconnecting the power. After use, unplug it and leave it to cool naturally in a heat-resistant, safe place. Make sure that the hot appliance cannot cause an accident during and after use! Do not touch objects other than the workpiece! Put it down so that it cannot move (roll) out of its place, causing an accident! It is recommended to get a stand for it! Do not allow children, pets, etc. near the hot appliance!
On the first use, dip the hot soldering tip into the soldering resin and coat it with soldering iron. This significantly extends the life of the soldering tip.

• The +/- buttons do not disconnect the product! Unplug the power cord after use!
• Let it cool naturally!
• The mains power cord must never come into contact with hot parts! If the cable is damaged, it must be disconnected immediately and must not be used again!
• The temperature displayed is indicative. To achieve the most accurate measurement available, it is recommended to calibrate individually and repeat the calibration annually. See details later.
• • Do not use too much tin, only as much as is absolutely necessary!
  • Preferably work with a soldering iron filled with resin!
  • If you are using another liquefying agent instead of or in addition to resin, it may be acidic. (soldering paste, soldering oil, soldering cream…) Remove any residues after soldering!
  • Different compositions of solder can have significantly different melting points, which can increase soldering time – or require different temperature settings.
  • Larger workpieces draw more heat from the soldering iron, so soldering time will be longer.
  • If possible, do not hold the workpiece in your hand, but place it in a clamp or on a support stand.
  • Be aware that overheating may cause damage to the components or connectors being soldered!
  • Operate the device intermittently, disconnecting the power during soldering breaks.
  • Recommended soldering time: 18-20 sec
  • When placed on the stand, after about 5 minutes you can switch to economy mode, then grab the handle and use it again to start heating again.

SELECTING THE MEASUREMENT UNIT

You can select the unit of measurement for the displayed temperature value by pressing and holding the +/- buttons together while plugging it in. The two options available are: Celsius or Fahrenheit degrees. After applying voltage, the (-) button can be used to select °C or °F unit of measuring. The desired unit of measurement can then be memorised by pressing the two buttons simultaneously. The appliance does not heat up during set-up.

CALIBRATION

After 90 seconds after switching on, touch a temperature measuring device (not included) to the soldering tip by adding a little solder. The soldering tin helps the heat transfer between the tip and the sensor of the measuring instrument. Once the temperature on the gauge has stabilised – after a few seconds – record the reading on the temperature measuring device. Move the thermometer away from the soldering tip and press the +/- buttons together to activate the calibration mode. Perform the calibration as follows:
If the measured temperature is higher than the set temperature, then use the “-” button to adjust the difference between the two values and press the +/- buttons together to finalise the calibration.
If the measured temperature is lower than the set temperature, then use the “-” button to adjust the difference between the two values and press the +/- buttons together to finalise the calibration.
Example: if the measured temperature is 330 °C, and the set value is 320 °C, the “-” button must be set to “-10” so that the temperature measured after calibration is the same as the set temperature.

• The maximum and minimum temperature compensation available: +/- 99 ˛°C.
• It is best suited for achieving linear variation of real temperature values for additional temperature settings, if calibration is set at the value of 320 °C.
• After completing the calibration, the expected difference is < ±4 °C.
• When the temperature value is set – while operating the buttons – the heating of the soldering iron is switched off to avoid any risk of accident, and then starts again after exiting the settings.

REPLACING THE SOLDERING TIPS

Soldering tips wear out naturally with use. The nickel-plated finish ensures longer life. Replace the tip if necessary! Their different designs and sizes allow them to be used for specific purposes.
Before replacing the tip, unplug the soldering iron and allow it to cool naturally. Wait at least 20 minutes. Loosen the serrated metal nut close to the plastic handle, then lift it slightly out of position. Then – pulling axially – carefully remove the soldering tip together with the cylindrical metal stem. The ceramic heating element becomes visible. Insert the new tips into the cylindrical stem, fit them onto the heating insert and carefully tighten the serrated nut.

• It is recommended not to tighten the nut with a tool, but only by hand.
• Type of soldering tip kit available separately: FPL 80T
• Only use tips designed for this soldering iron!
• Ceramic heating elements are fragile and should be handled with care!
• You can shorten the life of the heating element by removing the soldering tip while it is still hot.

CLEANING

Before cleaning, switch off the power and unplug the appliance. When it has cooled, use a soft, dry cloth. Avoid the use of any aggressive detergents and liquids. During soldering, the soldering tip must be kept clean and professionally maintained! For this purpose, get a heat-resistant cleaning sponge!

MAINTENANCE

Periodically check the integrity of the mains connection cable and the covering. In case of a malfunction, immediately disconnect the appliance and contact a specialist.

TROUBLESHOOTING

If a fault is detected, switch the device off and disconnect it from the mains. Try to reconnect it later. If the problem persists, check to the following list. This guide may help you to troubleshoot the problem if the device is otherwise connected as specified. If necessary, consult a professional technician!

General
The appliance does not work, and the display does not signal.

• The device is not turned on.

  • Check the status of the power plug. Plug it into a live mains socket.
    The temperature at the soldering tip is not the one shown on the display.

• The temperature calibration is not correct.

  • Perform the calibration as described above.
    The soldering is not of the right quality.

• The temperature is not selected for the base material.

  • Change the temperature and check the change in the result.
  • Use a liquefying agent or other type of tin.
  • Replace the worn soldering tip.

Producer

OMOGYI ELEKTRONIC® • H – 9027 • Győr, Gesztenyefa út 3. • www.somogyi.hu

References

• Somogyi Elektronic Slovensko s.r.o..
• Zed d.o.o.

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