PATLITE WD-Z2 Series Wireless Data Acquisition System Installation Guide

: June 9, 2024
: PATLITE

Table of Contents

WD-Z2 Series Wireless Data Acquisition System
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

WD-Z2 Series Wireless Data Acquisition System

Wireless Data Acquisition System
WD-Z2 Series
Installation Guidelines Rev.6
Transmitter: WDT-5E-Z2 WDT-6M-Z2 WDT-4LR-Z2 WDT-5LR-Z2 WDT-6LR-Z2
Receiver: WDR-L-Z2

GA0000218_ 03

WD-Z2 Series Installation Guidelines Rev.6
Table of Contents
1. Introduction……………………………………………………………………………………………………….. – 3 2. WD-Z2 Installation Kits……………………………………………………………………………………….. – 4 3. WD-Z2 Series Wireless Capability ……………………………………………………………………….. – 5 –
(1) WD-Z2 Wireless Network System Overview ……………………………………………………………………………..- 5 (2) Using with other Wireless Systems ………………………………………………………………………………………….- 6 (3) Stable Wireless Communication Zone ……………………………………………………………………………………..- 7 (4) Radio Wave Environmental Investigation Service………………………………………………………………………- 8 –
4. WD Installation Startup ………………………………………………………………………………………. – 9 –
Step 1. Determine the equipment for WD installation …………………………………………………………………………- 9 Step 2. Determine the operation log data utilization method………………………………………………………………..- 9 Step 3. Radio Wave Environmental Investigation …………………………………………………………………………….- 10 Step 4. Equipment Investigation with Signal Tower…………………………………………………………………………..- 11 Step 5. Device Settings List…………………………………………………………………………………………………………..- 12 Step 6. WD Initial Setup………………………………………………………………………………………………………………..- 15 –
(1) Transmitter Initial Setup ………………………………………………………………………………………………………..- 15 Using “WD-Z2-specific system settings” for LE/LME series……………………………………………………..- 17 Using “WDS-WIN01” for LR series ……………………………………………………………………………………….- 17 –
(2) Initial receiver setup……………………………………………………………………………………………………………..- 18 When using the “WD-Z2-specific system settings” for LE/LME series……………………………………….- 19 If using “WDS-WIN01” for the LR series ……………………………………………………………………………….- 19 –
Step 7. Installation ……………………………………………………………………………………………………………………….- 21 (1) Transmitter Installation …………………………………………………………………………………………………………- 21 LE/LME series Signal Tower ………………………………………………………………………………………………..- 21 LR series Signal Tower ……………………………………………………………………………………………………….- 24 (2) Receiver Installation …………………………………………………………………………………………………………….- 26 –
Step 8. System Operation Check …………………………………………………………………………………………………..- 30 WDS-AUTO2 Operation Check ……………………………………………………………………………………………- 30 –
(1) Register the WDT “username” (create an .init file) ……………………………………………………………………- 30 (2) WDS-AUTO2 Default Settings……………………………………………………………………………………………….- 30 (3) Check transmitter/receiver connections and .csv log file …………………………………………………………..- 32 –
Checking using WDS-WIN01……………………………………………………………………………………………….- 33 (1) WDS- WIN01 Default Settings………………………………………………………………………………………………..- 33 (2) Register the WDT “username”……………………………………………………………………………………………….- 34 (3) Check transmitter/receiver connections and .csv log file …………………………………………………………..- 35 –
5. Maintenance ………………………………………………………………………………………………………- 36 –
(1) New Equipment Installation …………………………………………………………………………………………………..- 36 (2) Equipment Relocation ………………………………………………………………………………………………………….- 37 (3) WD Failure………………………………………………………………………………………………………………………….- 37 –
6. Reference 1: Frequency Table …………………………………………………………………………….- 37 7. Reference 2: Body Unit Pin Assignments ……………………………………………………………- 38 8. Reference 3: Sample Target Equipment Investigation Sheet…………………………………- 38 9. Reference 4: Sample Kit Check Sheet …………………………………………………………………- 39 10. Reference 5: Installation Steps and Task Allocation …………………………………………..- 40 11. Reference 6: Signal Tower Model Code ……………………………………………………………..- 41 12. Reference 7: WDS Selection ……………………………………………………………………………..- 42 –
(1) Model vs. WDS application Table …………………………………………………………………………………………..- 42 –
13. Reference 8: WDS-AUTO2 to WDS-WIN01 Migration…………………………………………..- 44 –
(1) Statement Comparison Table ………………………………………………………………………………………………..- 44 (2) Notes when migrating to WDS-WIN01 ……………………………………………………………………………………- 45 –
14. Reference 9: Using WDT-4LR-Z2/WDT-5LR-Z2/WDT-6LR-Z2 in WDS-AUTO2 ………..- 47 –
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WD-Z2 Series Installation Guidelines Rev.6
1. Introduction
This manual contains the installation guidelines with step-by-step instructions from the start of operation for a smooth installation of the WD-Z2 series. Refer to this manual to check the tasks required for each step and it is also recommended to plan an installation schedule and share information with relevant departments. This manual covers the basic functions of the WD-Z2, and summarizes the steps provided in the WD-Z2 installation kit. Check the content of this manual in conjunction with the associated product instruction manual included with the product. Below is a list of associated instruction manuals:

Item

Model

Instruction Manual

Item Code

–

This manual

GA0000218

Startup Kit

WD-STARTZ2 +T0158 Startup Kit Instruction Manual

T95100206

WD-Z2 Installation Kit

WD System Setup kit (for WDT-4LR-Z2)
WD System Setup kit (for WDT-5LR-Z2)
WD System Setup kit (for WDT-6LR-Z2)

WDX-4LRB WDX-5LRB WDX-6LRB

Setup Kit Instruction Manual

GA0001506

AC Adaptor (100 to 240 VAC)

ADP-001

AC Adaptor Instruction Manual

T95100247

WDT-4LR-Z2

Wireless Data Communication System

WDT-5LR-Z2

(LR4/LR5/LR6 Transmitter) Instruction

B95100527

Transmitter

WDT-6LR-Z2

Manual

Receiver

WDT-5E-Z2 WDT-6M-Z2 WDR-L-Z2

Wireless Data Communication System Instruction Manual

T95100193

For transmitter and

receiver settings,

WDS-WIN01

WDS-WIN01 Instruction Manual

B95100536

CSV data collection

Software

For transmitter and receiver settings For CSV data collection

WDS-AUTO2 and other Applicable Software Applications

WD-Z2-specific system settings Application Operation Manual
WDS Application User’s Manual

T95100199

*1 Download the instruction manuals from our website (For Japan, download after completing the customer

registration.)

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WD-Z2 Series Installation Guidelines Rev.6
2. WD-Z2 Installation Kits
Below is a list of the items included in each installation kit and their description.

Item

Startup Kit

Receiver (with AC adaptor)

Receiver for setup (without AC adaptor)

Body unit for setup Body Unit
AC adaptor for the body unit AC Adaptor

Description

Signal Tower Compatibility LE / LME LR

Receiver for standard operation use.

Yes

Used when configuring the initial settings of the

transmitter in locations such as the office. Also serves

Yes

as a spare receiver in the event the main receiver

fails.

Used when configuring the transmitter settings. Can

also be used as a 4-contact transmitter by connecting

a push-button switch, or other switches to the back of

Yes

No

the connector.

*Refer to reference 2 for details on the connector.

Supplies power to the body unit when used to setup.

(100 VAC, for Japan only)

Yes

Transmitter
Bracket for LME
Bracket for LE USB Cable Customer Registration Guide

Setup Kit

Body unit for setup Body Unit (for LR)

Transmitter for standard operation use in combination with the LME or LE bracket.

Yes

No

60 Bracket for attaching the transmitter to the LME

Yes

No

series signal tower. Included with the WDT-6M-Z2.

50 Bracket for attaching the transmitter to the LE series signal tower. Included with the WDT-5E-Z2.

Yes

No

Setup cable for connecting the receiver to a PC.

Yes

The customer is required to register (for Japan only).

When registered, the customer can download

–

manuals and software packages and can request the

Yes

“Radio Wave Environmental Investigation Service” for

use in conjunction with the Startup Kit.

Used when configuring the transmitter settings. For setting up the WDT-6LR-Z2 ,WDT-5LR-Z2 and WDT-4LR-Z2.

No

Yes

Mounting bracket Conversion cable AC Adaptor (100 to 240 VAC)

A fixture used to enable the body unit to stand by itself

No

Yes

during setup.

A conversion cable used during setup when connecting the AC adaptor and the body unit.

No

Yes

For use in North America, Europe, and other areas for

supplying power to the body unit and Setup Kit during

Yes

setup. Free-range power supply.

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WD-Z2 Series Installation Guidelines Rev.6
3. WD-Z2 Series Wireless Capability
(1) WD-Z2 Wireless Network System Overview
Mesh Network Transmission This is a function that automatically connects the WDT over an optimum communication route to the WDR when transmitting information. A dense mesh status can be used to increase communication redundancy. – The network can include a mixture of WDT-6M-Z2, WDT-5E-Z2, WDT- 6LR-Z2, WDT-5LR-Z2 and WDT-4LR-Z2 transmitters. – Use a 20m distance as a guide for estimating the radio wave reach between devices.
ExtendedPanID setup example – The WD-Z2 system requires to group each WD wireless network, with one WDR grouped per multiple WDT connections. The group can be defined by setting the ExtendedPanID and Wireless channel properties on the WDR and WDT to the same values. ExtendedPanID consists of 16 single-byte, alphanumeric characters. Setup range is from hexadecimal 0000 0000 0000 0000 to FFFF FFFF FFFF FFFE. Wireless channel selection is in a range of 16 channels, from CH11 to CH26. When there are multiple receivers operating, always group the receivers together with the transmitters on the same channel with the same “ExtendedPanID”.
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WD-Z2 Series Installation Guidelines Rev.6

MAC Address for Identification

– For identification, fixed addresses are assigned to the WDT, which is called a MAC Address (IEEE Address).

The MAC address is printed on the WDT, in the locations indicated below:

WDT-5E-Z2 / WDT-6M-Z2

WDT-4LR-Z2 / WDT-5LR-Z2 / WDT-6LR-Z2

(2) Using with other Wireless Systems
– The WD wireless network operates on the ZigBee (IEEE802.15.4 compliant) 2.4 GHz frequency. Although it runs on the same 2.4 GHz frequency as a wireless LAN (Wi-Fi), the WD wireless network can operate without connecting to a wireless LAN because it conforms to the IEEE802.15.4 standard. This also applies to Bluetooth and other ZigBee wireless networks. However, if the frequencies being used happen to overlap, the WD wireless network could experience transmission delays and other communication issues.
– The wireless communication is encrypted. The encryption standard uses AES- CCM (Advanced Encryption Standard-Counter with CBC-MAC), with an encryption key of 128 bits.

As an example, if the wireless LAN uses Channels 1, 5 and 6 (CH1, CH5, CH6); the WD can use Channels 15, 20, 25 and 26 (CH15, CH20, CH25, CH26). (Refer to the diagram above)

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WD-Z2 Series Installation Guidelines Rev.6
(3) Stable Wireless Communication Zone
– It is required to have a good line of sight for each device (WDR, WDT) free from any obstacles (hereafter referred to as the Fresnel Zone). – The Fresnel Zone is a three-dimensional space, in which its size is estimated as follows:
With a line of sight at L: 20m, the Fresnel Zone diameter D is about 1.6m. With a line of sight at L: 10m, the Fresnel Zone diameter D is about 1.2m. – If the Fresnel Zone cannot be set up, the available communication distance may be shorter than usual due to obstacles inhibiting communication.
CAUTION – When the transmitter and receiver are mounted on the same wall, as shown in the diagram below, the wall
becomes an obstacle in the Fresnel Zone, risking a decrease in communication performance. This applies not only to walls, but also to other obstacles such as ceilings, flooring and large equipment. In such cases, devise a way of installing the receiver and transmitter as far from the wall, or other obstacles, as possible.
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WD-Z2 Series Installation Guidelines Rev.6
(4) Radio Wave Environmental Investigation Service
Requesting a “Radio Wave Environmental Investigation” in the WD installation area is an essential condition for a stable operation of the WD system. The “Radio Wave Environmental Investigation Service” for one receiver is provided with the Startup Kit. It is recommended to use the “Radio Wave Environmental Investigation Service” if it is difficult for the customer to investigate. The service can be requested through the link in the “Customer Registration Guide”, which is included in the Startup Kit. The “Radio Wave Environmental Investigation” is from data collected, using a spectrum analyzer (shown below), showing the wireless LAN operation, as well as checking any radiation noise from surrounding equipment. The recommended channels to be used for the WD is based on this investigation.
Note The link below introduces a tool that can be used for investigation by the customer. The tool is used in the “Radio Wave Environmental Investigation Service” at PATLITE for checking the wireless environment (as shown in the above diagram) and selecting the optimal wireless channels for the WD series. MetaGeek 2.4GHz USB Spectrum Analyzer Wi-Spy 2.4x Analysis Tool Chanalyzer http://www.metageek.net/products/wi-spy/
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WD-Z2 Series Installation Guidelines Rev.6
4. WD Installation Startup
Step 1. Determine the equipment for WD installation
Purpose Decide on which machinery the equipment operation data will be collected from. If there is a large number of machinery, consider to make an order of installation in the installation area. Note Select a machine for one receiver, and establish an operation period for testing, such as verifying the operation of the collected operation log data and determine the installation order.
Step 2. Determine the operation log data utilization method
Purpose Clarify the log data application and select the appropriate software, based on operation status and operation analysis visualization, etc. Select from PATLITE partners that support the WD system when using software packages. There is a benefit of being able to start operations right away when following the WD system installation. =>Consult with PATLITE if customization is required. When developing your own application: (1) Use the PATLITE WDS application (WDS-AUTO2/WDS-WIN01) when generating CSV log data. => Before selecting which WDS to use, refer to “Reference 7: WDS Selection”. (2) Operation data can be collected from the receiver via LAN communication, without the PATLITE (WDS-AUTO2/WDS-WIN01) application software. *If considering on developing an application, first contact your PATLITE sales representative. Note – Refer to the “WDS Application User Manual” for details on WDS-AUTO2. – Refer to “3.1 Checking CSV Files” in the “WDS Application User Manual”, for details on CSV log data. – Refer to the “WDS-WIN01 Instruction Manual” for details on the WDS-WIN01.
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WD-Z2 Series Installation Guidelines Rev.6
Step 3. Radio Wave Environmental Investigation
Purpose For a stable use of the WD system, check with the “Radio Wave Environmental Investigation System” in the targeted installation area, deciding upon the best possible WD wireless for each area, and the location for the receiver installation. When purchasing the Startup Kit, a request for using the “Radio Wave Environmental Investigation System” is included in the “Customer Registration Guide”. (Also check our catalog, website, etc., for areas where the service is provided free-of-charge.) Note About the “Radio Wave Environmental Investigation System” (1) The investigation into the wireless environment of the WD installation area is by using a 2.4GHz band spectrum analyzer (explained in the previous section) to propose the optimum wireless channels to be used for the WD system. (2) The optimal installation location for the receiver is selected by monitoring the site on the recommended WD wireless channel; testing the effective radio wave distance from the recommended position for all the equipment in 4 corners of the target area, with a radio wave intensity measuring jig and tool to verify the effective location for the receiver. The recommended location, position, height, direction is used when installing the receiver and while the receiver is in operation. CAUTION – The proposal is based on a guaranteed operation under the environmental conditions when tested. – A wireless channel other than the recommended channel may be better in some cases, due to a change in environmental noise from other equipment. In that case, it is recommended to establish a test operation period. – The on-site investigation work takes approximately 2 hours per area. – The “Radio Wave Environmental Investigation Report” is submitted at a later date.
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WD-Z2 Series Installation Guidelines Rev.6
Step 4. Equipment Investigation with Signal Tower
Purpose To check that the Signal Tower model is one which can be attached with the WD and be attached to the targeted equipment. If the WD cannot be attached to the Signal Tower, this next step is to review the specifications to find a compatible LR/LME/LE Series model.

– Check list

Check Specifications

Contents

Equipment Information

Equipment name and other identifiable equipment information such as asset management number.

Manufacturer

Signal Tower manufacturer name which is mounted on the equipment

Model

Signal Tower model

Power Supply Voltage Signal Tower’s power supply voltage

Mounting Method

Type of mounting: L-bracket, direct, pole-mount, etc.

Display Color

From the top: Red, Amber, Green, and so on.

Buzzer

Equipped with or without a buzzer

Flashing Action

A function to turn flashing on or off

A required setting is in the transmitter’s “Determining Signal Tower Input

Flashing Cycle

settings”. Checking the length of one ON/OFF cycle, the internal Signal

Tower flashing cycle is 1 second (ON: 0.5 seconds, OFF: 0.5 seconds).

Determine WD compatibility Go to step 5, “Device Settings List”.

Replacement model

Go to step 5, “Device Settings List”.

For a target equipment worksheet, refer to “Reference 3: Sample Target Equipment Investigation Sheet”.

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WD-Z2 Series Installation Guidelines Rev.6
Step 5. Device Settings List
Purpose After investigating the “Radio Wave Environment” and target equipment, first group the equipment based on the floor layout and verify the WD settings, then group the equipment according to the layout diagram, etc. of the factory, and verify the WD setting contents.

When filling out the target equipment worksheet list:

Item

Check content

Determine the WD compatibility

Determine the WD compatible Signal Towers based from the target equipment investigation results. If an LR / LME / LE series is mounted on an existing Signal Tower, enter “Y”, otherwise enter “N”.

For equipment marked “N”, after checking the specs for the current signal tower LR Replacement model
series, fill in the investigation worksheet with the replacement model.

For details on signal tower models, refer to “Reference 6: Signal Tower Model “.

When filling out the transmitter initialization check sheet list:

Item

Settings

Use in ”

User Name

Step 8. System Operation Check”.

MAC Address

*1 Check this item in “Step 6. WD Initial Set”.

ExtendedPanID

*2 Referring to this table note, describe how the groups are divided.

Wireless Channel

Describe the wireless channel for each group based on the “Radio Wave Investigation” results.

Flashing Cycle

*3 Referring to this table note, define the settings for Determining Signal Tower Input.

Power Supply Wire *4 Referring to this table note, set the display colors for the WD power supply wires.

*1 Transmitter MAC address Identify the transmitter mounted on the unit. The MAC address is on the wireless module of the transmitter. It can even be checked in the setup tool, but it is more efficient if the address is registered while doing the work.

*2 Create an equipment list Create a list for a group of around 20 targeted equipment (maximum 30 units) based on the factory layout diagram for grouped equipment and register the same ID as the group number in the ExtendedPanID property for the transmitter and receiver.

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WD-Z2 Series Installation Guidelines Rev.6
Point ExtendedPanID is an ID for wireless groups when there are multiple receivers. A receiver and transmitter that operate in the same group have the same ExtendedPanID. The initial value is “0000 0000 0000 0000”, which connects to any receiver by default. Setup range: 0000 0000 0000 0000 to FFFF FFFF FFFF FFFE. [Example settings] The ExtendedPanID of the receiver and transmitter in the first group is 0000 0000 0000 0001 The ExtendedPanID of the receiver and transmitter in the second group is 0000 0000 0000 0002 The ExtendedPanID of the receiver and transmitter in the third group is 0000 0000 0000 0003
Note If there is one receiver, the ExtendedPanID is 0000 0000 0000 0000. If the same ExtendedPanID number is registered for the group, it is easier to manage. 3 Flashing Cycle settings 4 patterns can be selected from the Signal Tower flashing status, in conjunction with the flashing cycle of the equipment worksheet (Low speed, medium, standard, or none.). Select in accordance to the flashing cycle in the targeted equipment worksheet.
CAUTION If the Signal Tower settings and flashing actions are not synchronized, the wireless transmission repeats for each flash, which places a load on communication and may result in lost data. If the Signal Tower flashing cycle for the equipment cannot be determined, use the “Low speed” option. 4 Power Supply Wire Set the display color for the WD power supply wire (a color which is not used for the lamps). For the LME / LE Series, the default value is “White”. For the LR series, the default value is “Power Supply Wire”.
Note This feature can be used to show the ON/OFF status for the equipment’s main power supply.
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WD-Z2 Series Installation Guidelines Rev.6

Receiver’s LAN setting Adjustment

– Get the number of receivers with IP addresses connected to the internal LAN.

Setup Item

Initial value

IP address

192.168.0.1

Subnet mask

255.255.255.0

Default gateway

0.0.0.0

DNS server

0.0.0.0

Port number

10001

*Enter the settings in the receiver initialization sheet.

CAUTION

When operating the WDS-AUTO2/WDS-WIN01, do not change the initial values of the DNS server. Use the default value for the port number.

Note

– For other WDT check items, the explanation in this manual is based on the following default values.

Transmitter Setup Item

LME / LE Series

LR series

Reference

Display firmware version

Version information of the transmitter in use is used for inquiries and checking for version updates, etc.

Connection allowed

Set to “Permitted” or “not permitted” for the transmitter relay

(Default Value: Permitted)

function. (The default value is recommended)

Transmission Mode (Default Value: Immediate transmission)

The timing is set for when the Signal Tower changes or when a request is received from the host while the transmitter is transmitting data.

Simple counter function (Default Value: Do not use)

Not Set if the simple counter function is being used.
applicable

Counter upper limit value

Not

Used when “counter mode” and “simple counter” are

(Default Value: 4294967295) applicable enabled.

– Other WDR check items.

Receiver Setup Item

Reference

Display firmware version

Version information of the receiver in use is used for inquiries and checking for version updates, etc.

Used to identify the receiver installed in each area. If using a

MAC Address

LAN connection, the receiver can be identified by its IP address and is labeled on the receiver’s wireless module.

This can also be checked by using the setup tool.

*Refer to the “WD-Z2-specific System Settings Application Operation Manual” and “WDS-WIN01

Instruction Manual” for details on each function.

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WD-Z2 Series Installation Guidelines Rev.6
Step 6. WD Initial Setup

– This section explains how to run an initial setup of the transmitter with the use of a USB connection as an example. The USB connection is the most popular connection method for initial setups.

(1) Transmitter Initial Setup

Hardware Configuration LE/LME series Signal Tower

Maintenance PC

WDR (Receiver for setup)

WDT

WDS

USB Cable

AC Adaptor Body Unit

– Configuration Table Item
WDT Body Unit AC Adaptor WDR (Receiver for setup) WDS Maintenance PC USB Cable

Number of configuration items Number as required 1 1 1 1 1 1

Models WDT-6M-Z2 / WDT-5E-Z2 Included in the Startup Kit Included in the Startup Kit Included in the Startup Kit WD-Z2-specific system settings/WDS- WIN01
Included in the Startup Kit

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WD-Z2 Series Installation Guidelines Rev.6
LR series Signal Tower
(Receiver for setup)

– Configuration Table Item
WDT
Setup Kit AC Adaptor WDR (Receiver for setup) WDS Maintenance PC USB Cable

Number of configuration items
Number as required
1 1 1 1 1 1

Models WDT-4LR-Z2 / WDT-5LR-Z2 / WDT-6LR-Z2 WDX-4LRB / WDX-5LRB / WDX-6LRB Included in the Startup Kit Included in the Startup Kit WDS-WIN01
Included in the Startup Kit

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WD-Z2 Series Installation Guidelines Rev.6
Setup Items

Information required for setup

Description

Kitting sheet item number

Wireless settings

ExtendedPanID Wireless channels

ExtendedPanID Wireless channel

Determining Signal Tower Input Flashing cycle

Run time settings

Power supply settings *1

Power supply wire

Transmission mode

–

*1 For the LR series, use “Power Supply Wire”. For more information, refer to the “WDS-WIN01 Instruction

Manual”.

– Set the contents from the “Transmitter Kit Sheet” one unit at a time for the WDS.

– Copy the transmitter’s MAC address to the “Kit Sheet”.

Using “WD-Z2-specific system settings” for LE/LME series
Transmission mode

Power supply settings

Determining Signal Tower Input ExtendedPanID Wireless channels

*For details on the setup method, refer to the “WD-Z2-specific System Settings Application Operation Manual”.
Using “WDS-WIN01” for LR series

ExtendedPanID Wireless channels Determining Signal Tower Input

Transmission mode

Power supply settings

*For details on the setup method, refer to the “WDS-WIN01 Instruction Manual”.

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WD-Z2 Series Installation Guidelines Rev.6
(2) Initial receiver setup Hardware Configuration
When using with the USB connection Maintenance PC WDR (for operation)
USB Cable
WDS

When using with the LAN connection

Maintenance PC

WDR (for operation)

HUB

WDS

LAN Cable

AC Adaptor

Browser

– Configuration Table

Item

Number of configuration items

Models

WDR (for operation)

Number as required

WDR-L-Z2

WDS

WDS-WIN01/WD-Z2-specific system 1
settings

AC Adaptor

1

Included in the Startup Kit

Maintenance PC

1

–

LAN Cable (cross cable) 1 2

1

–

USB Cable *3

1

Included in the Startup Kit

*1 Connect with a LAN cable when configuring the WDR LAN settings.

*2 Use a cross cable when connecting the WDR directly to the maintenance PC via LAN cable.

*3 Do not connect LAN and USB cables at the same time.

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WD-Z2 Series Installation Guidelines Rev.6
Setup Items

Information required Description

ExtendedPanID

Wireless Settings

Wireless channels

Network startup method *1

IP address *2

Subnet mask

LAN Communication Default gateway

DNS server (Use the default value)

Port number (Use the default value)

*1: For the network startup method, use “Auto Startup”.

For more information, refer to the “WDS-WIN01 Instruction Manual”.

*2: Prepare beforehand the number of IP addresses required for use with the WDR.

– For the WDS, set one unit at a time in accordance with the settings list in the “Kit Sheet”.
When using the “WD-Z2-specific system settings” for LE/LME series

ExtendedPanID

Network startup method Wireless channels

For details on the setup method, refer to the “WD-Z2-specific System Settings Application Operation Manual”.
If using “WDS-WIN01” for the LR series
ExtendedPanID Wireless channels Network startup method For details on the setup method, refer to the “WDS-WIN01 Instruction Manual”.
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WD-Z2 Series Installation Guidelines Rev.6
Settings for LAN Connections
– Set one receiver at a time with the browser.
Network Menu

Connection Menu

WDR: IP address Subnet mask Default gateway DNS server
Port

CAUTION

Prohibited

Do not change any settings for items not described in this manual. – Do not setup the DNS server. – Use the default value for the port number.

Note In browsers such as IE11, the IP address may not display correctly.
Setup method in IE11 (The setup method differs depending on the version of IE.) 1. From the [Tools] menu, click [Compatibility view settings]. 2. By entering and registering the IP address of the target receiver in the [Compatibility View Settings] window, it will display correctly.

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WD-Z2 Series Installation Guidelines Rev.6
Step 7. Installation
(1) Transmitter Installation
LE/LME series Signal Tower
(1-1) Mounting the transmitter onto the Signal Tower For the Signal Tower that requires a WDT Installation, mount the WDT transmitter after the settings are already prepared, to the Signal Tower.

CAUTION

Prohibited

Do not overtighten the center screw. (Tightening Torque: 0.2 to 0.3Nm) Overtightening the screw may result in operational defects such as internal damage or lamps flickering.
If oil or other matter adheres to the center screw, wipe it thoroughly before use. Failure to follow this instruction could result in product failure.

(1-2) Wiring the Signal Tower to equipment – Wiring is necessary to constantly supply power to the transmitter. – Wiring is necessary even if the Signal Tower is not being replaced.

CAUTION

Enforced

Constant WDT power supply To operate the WDT, you need to constantly supply power to the LME/LE series signal tower’s power line. To connect the power supply, wire the supply to a signal wire of a lamp color that is not in use (initial value is white) so that it is constantly on. – Wiring is necessary even if the Signal Tower is not being replaced.
For the 24 VDC specification, do not connect the white wire to the same polarity as the power supply’s yellow wire.
When using transistor control for the 24 VDC type, beware of the white wire polarity. The power supply wire color for the LE series 24 VDC specification is black.

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WD-Z2 Series Installation Guidelines Rev.6 – 22 –

WD-Z2 Series Installation Guidelines Rev.6 (1-3) Verify Operation
– The product’s status indicator lamp can be used to determine the wireless communication status. – After installation is complete, turn on the main power supply to the equipment and with all the signal tower lamps off, check the transmitter indicator lamp, verifying that it is not in the off state. If the indicator lamp does not turn on, the power supply wiring to the transmitter is not correct. – The indicator lamp operates as follows:

Indicator Lamp Green pulse Orange pulse Red pulse Red light

Wireless Connection Status Indicates a good status. The connection is not good; however, it can still be used. The wireless connection is not good. Product is waiting to join a WD Network.

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WD-Z2 Series Installation Guidelines Rev.6
LR series Signal Tower
(1-1) Mounting the transmitter on the signal tower – For the Signal Tower that requires a WDT Installation, mount the WDT transmitter after the settings are
already prepared, to the Signal Tower.
CAUTION
Do not attach this product to the upper part of the adjoining body unit. If this product is attached on top of an LED unit, the status shown by the indicator lamp on this product will be difficult to assess.

Prohibited

Do not detach multiple connected units, except the headcover, from this product or the body unit. When detaching units (this product, LED unit, or buzzer unit) from the body unit or this product, detach units one at a time. Failure to follow these instructions could result in equipment damage.

– 24 –

WD-Z2 Series Installation Guidelines Rev.6 (1-2) Wiring the Signal Tower to equipment

CAUTION

Constant WDT power supply

– To operate the WDT, the power needs to be constantly supplied to the LR series Signal

Enforced

Tower power line.

Signal Tower Rated Voltage: 12 / 24 VDC

Signal Tower Rated Voltage: 100 to 240 VAC

– Applicable Models: LR-01 / LR-02

– Applicable Models: LR-M2

(1-3) Verify Operation – The product’s status indicator lamp can be used to determine the wireless communication status. – After installation is complete, turn on the main power supply for the equipment and with all of the signal tower
lamps off, check the transmitter indicator lamp, verifying that it is not in off state. If the indicator lamp does not turn on, the power supply wiring to the transmitter is not correct. – The indicator lamp operates as follows:

Indicator Light Green pulse
Amber pulse Red pulse Red light

Wireless Connection Status This status indicates a good status, in which the product can communicate directly with the WDR without relying on other WDT units. (If the WDT and WDR are close together, within tenths of centimeters, the WDT may display a red pulse.) Direct wireless connection with the WDR is not good, but the connection with nearby WDT units are good. If a nearby WDT has a green pulse, the WDT will be used as a repeater for communication. Connection is not good with any WDR or WDT in the WD Network. The product is waiting to join a WD Network.

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WD-Z2 Series Installation Guidelines Rev.6
(2) Receiver Installation
Because the installation location is always in a high place, do the installation only after completing the initial settings (wireless settings, LAN settings, etc.). Install the receiver in the location (position, height, direction) described in the “Radio Wave Environment Investigation Report”. The installation location requires LAN wiring and a 100 VAC outlet for the AC adaptor. When storing the receiver in a box, use a plastic box, etc., with radio wave permeability.
Important When determining the installation location, carefully review the “About the receiver installation location” below. Because the WD is a product that uses wireless communication, a poor installation location could cause problems such as unstable operation or communication failure.
(2-1) Receiver installation location (2-1-1) Receiver position Radio reception with the receiver at the center of the area [ Very good] – The receiver seeks out equipment in all directions, so an optimal mesh network can be configured. Receiver at the center of a 20m radius
Equipment
Receiver
Radio reception with the receiver installed on a wall in the center of the area [ Good] – 26 –

WD-Z2 Series Installation Guidelines Rev.6 Radio reception with the receiver installed in a corner of the area [× Not good] The relay load tends to be biased toward some of the transmitters, so the wireless path is not distributed well.
(2-1-2) Receiver Height It is recommended to install the transmitter for all equipment at a height where there is minimal obstruction, and the receiver should be installed at about the same height as the transmitter.
Important When selecting the receiver installation location, give sufficient consideration and refer to “(3) Stable wireless communication Zone”. Also, it is recommended to temporarily install the receiver at a location where the “Radio Wave Environment Investigation Service” is provided, establish a test period for about one week, and proceed with a final installation if there are no issues.
– 27 –

WD-Z2 Series Installation Guidelines Rev.6 (2-1-3) Receiver Direction Horizontal, with the cover facing downward
Wall-mounting (2-1-4) Adverse effect of the material used in the receiver installation location
If the receiver is mounted on an H-beam pillar, the metal construction will cause reception to be unstable, even if the receiver is placed in the center of the area. Select an installation location where the targeted equipment aligns with the front side of the receiver (the side that is not in contact with the metal face).
As an alternative, select a location as shown in (2) Receiver Installation, “Radio reception with the receiver installed on a wall in the center of the area [ Good]”.
– 28 –

WD-Z2 Series Installation Guidelines Rev.6 (2-1-5) Example of an optimal receiver installation location The receiver is mounted in the center of the area, facing in the downward direction, secured to a cable rack with cable ties. The targeted equipment is in line-sight of the receiver, and mounting the receiver and extending the LAN wiring is easy.
Upward view of the receiver installation location from the floor area. CAUTION
When wireless LAN and in-house PHS access points are installed, receivers should be installed so they are 5 to 10 m or more away from PHS access points.
– 29 –

WD-Z2 Series Installation Guidelines Rev.6
Step 8. System Operation Check
WDS-AUTO2 Operation Check (1) Register the WDT “username” (create an .init file)
– The following explains the settings in WDS-AUTO2 to associate the equipment name with the transmitter’s MAC address for each equipment.
(1-1) Start-up the WDS-AU file settings application.
Note In the MAC address field marked in red, enter the transmitter MAC address for each equipment from the “Kit Sheet”, and in the “username” field, register the equipment name from the “Target Equipment Investigation” sheet.
(2) WDS-AUTO2 Default Settings
(2-1) Start-up the WDS-AUTO2 application. CAUTION
– WDS-WIN01 requires administrator privileges prior to use. – If starting WDS- AUTO2 for the first time, it will request to select the .init file, first. Specify the file created in
step “(1) Register the WDT “username” (create an .init file)”.
– 30 –

WD-Z2 Series Installation Guidelines Rev.6 (2-2) Set the receiver’s connection destination. Set up the information of the receiver to connect with, based on the LAN network settings in the “Receiver Kit” sheet.
Note The initial values for all settings, except the settings marked in red in the [Settings] window’s [Receiver Communication Settings] tab, can be set.
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WD-Z2 Series Installation Guidelines Rev.6
(3) Check transmitter/receiver connections and .csv log file
The receiver list appears in the WD List window (as shown below), and the transmitters are displayed in a tree configuration. Check that all receivers and transmitters are connected, then check that the transmitters are connected to their designated receivers.
When clicking “Open CSV File”, the CSV file opens so that it can be checked. CAUTION
– By opening the CSV file directly, the operation log data may not be updated. – When checking the CSV file during WDS-AUTO2 operation, always copy the file to another location and
open the copied file when checking. Note
– If the receiver icon shown on the left appears, the receiver is not connected properly. – Check that the receiver power is on, the LAN wiring is correct, and the correct IP address is
specified.
This completes the initial system operation check. Establish a test operation period of at least one week and check the operation log data to ensure proper setup.
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WD-Z2 Series Installation Guidelines Rev.6
Checking using WDS-WIN01 (1) WDS-WIN01 Default Settings
(1-1) Start-up the WDS-WIN01 application.
(1-2) Enter the license key.
CAUTION WDS-WIN01 requires administrator privileges prior to use.
– 33 –

WD-Z2 Series Installation Guidelines Rev.6
(2) Register the WDT “username”
– The following explains the settings in WDS-WIN01 to associate the equipment name with the transmitter’s MAC address for each equipment.
Note In the MAC address field marked in red, enter the transmitter MAC address for each equipment in the “Kit Sheet”, and in the User name field, register the equipment name from the “Target Equipment Investigation” sheet.
(2-2) Set the receiver’s connection destination. Set up the information of the receiver to connect with, based on the LAN network settings in the “Receiver Kit” sheet.
– 34 –

WD-Z2 Series Installation Guidelines Rev.6
(3) Check transmitter/receiver connections and .csv log file
Two lists are displayed; the receiver list appears in the WDR Information window (as shown below), and the transmitters are displayed by their receiver in the WDT Information window. Check that all receivers and transmitters are connected, then check that the transmitters are connected to their designated receivers.
When clicking “CSV file destination”, the CSV file can be opened as read-only for checking.
This completes the initial system operation check. Establish a test operation period of at least one week and check the operation log data to ensure proper setup.
– 35 –

WD-Z2 Series Installation Guidelines Rev.6
5. Maintenance
(1) New Equipment Installation
Specify the equipment manufacturer to install in the WD. After equipment delivery, remove the transmitter to re-configure the various settings by using the Startup Kit. (See Step 6) If the LME or LE Series WD compatible signal towers is specified, request the color and wiring for the transmitter power supply. By doing so, the work required after equipment delivery can be reduced. Also, tasks following equipment delivery can be omitted. The following instructions are included with the LME / LE series WDT-6M-Z2 / WDT- 5E-Z2 transmitter.
The following instructions are included with the LR series WDT-6LR-Z2 / WDT- 5LR-Z2 / WDT-4LR-Z2 transmitter.
– 36 –

WD-Z2 Series Installation Guidelines Rev.6

(2) Equipment Relocation
– Remove the transmitter from equipment be relocated, that will use the Startup Kit at the office to change the settings for the WD wireless channel and ExtendedPanID to the area where equipment will be relocated. (Refer to Step 6. WD Initial Settings.)
– The operation log data is the same no matter which receiver the data passes through. – If the equipment name and so on, need to change, change the user name of the transmitter.
(Refer to “Step 8. Check system operation” in “4. WD Installation Steps until starting operations”)

(3) WD Failure
When there is a receiver failure, use the spare receiver used from the Startup Kit during setup as a replacement receiver while the main receiver is being repaired. The transmitter won’t be able to get operation data during the repair period, so it is recommended to have spare devices available in such situations.

6. Reference 1: Frequency Table

Wireless LAN IEEE802.11b/g Frequency Table

Wireless LAN

Mid-range Frequency
(MHz)

Bandwidth (MHz)

Occupied Bandwidth

Ch1

2,412

22

2,401-2,423

Ch2

2,417

22

2,406-2,428

Ch3

2,422

22

2,411-2,433

Ch4

2,427

22

2,416-2,438

Ch5

2,432

22

2,421-2,443

Ch6

2,437

22

2,426-2,448

Ch7

2,442

22

2,431-2,453

Ch8

2,447

22

2,436-2,458

Ch9

2,452

22

2,441-2,463

Ch10

2,457

22

2,446-2,468

Ch11

2,462

22

2,451-2,473

Ch12

2,467

22

2,456-2,478

Ch13

2,472

22

2,461-2,483

Ch14

2,484

22

2,473-2,495

Channels that don’t interfere with each other are displayed in the same color.

ZigBee Frequency Channels

ZigBee

Mid-range Frequency
(MHz)

Ch11 Ch12 Ch13 Ch14 Ch15 Ch16 Ch17 Ch18 Ch19 Ch20 Ch21 Ch22 Ch23 Ch24 Ch25 Ch26

2,405 2,410 2,415 2,420 2,425 2,430 2,435 2,440 2,445 2,450 2,455 2,460 2,465 2,470 2,475 2,480

Bandwidth (MHz)
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Occupied Bandwidth
2,404 – 2,406 2,409 – 2,411 2,414 – 2,416 2,419 – 2,421 2,424 – 2,426 2,429 -,2,431 2,434 – 2,436 2,439 – 2,441 2,444 – 2,446 2,449 – 2,451 2,454 – 2,456 2,459 – 2,461 2,464 – 2,466 2,469 – 2,471 2,474 – 2,476 2,479 – 2,481

ZigBee Channels compatible with Wireless LAN

Wireless LAN

ZigBee

Mid-range Frequency (MHz)

Bandwidth (MHz)

Occupied Bandwidth

Ch1

2,412

22

2,401-2,423

Ch15

2,425

2

2,424 – 2,426

Ch6

2,437

22

2,426-2,448

Ch20

2,450

2

2,449 – 2,451

Ch11

2,462

22

2,451-2,473

Ch25

2,475

2

2,474 – 2,476

Ch26

2,480

2

2,479 – 2,481

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WD-Z2 Series Installation Guidelines Rev.6
7. Reference 2: Body Unit Pin Assignments
Body Unit, MJ Connector Pin Assignments:
CAUTION Connect a non-voltage contact such as a switch to the MJ connector.
8. Reference 3: Sample Target Equipment Investigation Sheet
– 38 –

WD-Z2 Series Installation Guidelines Rev.6
9. Reference 4: Sample Kit Check Sheet
Transmitters
Create the transmitter “Kit check sheet” along with the “Installation Equipment Check Sheet”. Receivers The yellow highlighted items above are required setting items for basic WD functions described in this manual.
– 39 –

WD-Z2 Series Installation Guidelines Rev.6
10. Reference 5: Installation Steps and Task Allocation
AirGRID WD-Z2 series installation and task assignment table

Step

Task Description / Check Item

Primary Contact

1. Decide on target facility Target facility should consider collecting equipment operation data.

Determine how to use

Use WD partner packages, or develop within the company

facility operation log

Wireless 2.4 GHz band radio environment survey

Radio Environmental 3.
Survey

(Radiation noise from manufacturing equipment, wireless LAN, etc.) Determine optimum receiver installation location

Check radio waves received from target equipment

Target equipment 4.
Signal Tower survey

Indicator Light for each equipment

5. Device Settings List

Determine WDT configuration and select grouping of model and equipment

Transmitter/Receiver wireless Ch, Pan ID, other settings

6. WD Default Settings

Various Transmitter Settings

Receiver IP address

Receiver Installation

– LAN Cable, transmitter power supply installation

7. Installation

– WD compatible equipment: additional wiring for WDT power

supply signal line

– WD non-conforming equipment: signal light replacement, wiring

System Operation 8.
Check

Create definition file Check WDS-AUTO2 log data

– 40 –

WD-Z2 Series Installation Guidelines Rev.6
11. Reference 6: Signal Tower Model Code
LME Model Code:
LE Model Code:
LR Series Model Code:
– 41 –

WD-Z2 Series Installation Guidelines Rev.6
12. Reference 7: WDS Selection
Select the WDS application in accordance with the system needs. Select WDS- AUTO2 or WDS-WIN01 based on the Settings by Model table and Function Compatibility table below.
(1) Model vs. WDS application Table

Receiver Transmitter

Yes: Using

WDR-L-Z2

WDT-4LR-Z2/ WDT-5LR-Z2/ WDT-6LR-Z2
Extension Standard Format Format

WDT-5E-Z2/ WDT-6M-Z2

No: Not Using

WDR-L/ WDR-LE

WDS System to select

WDT-5E/ WDT-6M

for the application

Yes

No

Yes

No

Yes

No

Yes

No
WDS-WIN01
No

Yes

No

Yes

No

WDS-WIN01

No

Yes

No

or

No

Yes

No

WDS-AUTO2

Settings

No

Yes

No

Yes

No

Yes

Yes
WDS-AUTO2
Yes

No

Yes

No

Yes

No

Yes

No

Yes This combination of
Yes settings cannot be
Yes used
Yes

*For WDS-AUTO2, use Version 2.00 or later.

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WD-Z2 Series Installation Guidelines Rev.6
(2) Function Compatibility Table

Yes: Function available No: Function not available

Function

WDS-AUTO2

WDS-WIN01

Data collection

Maximum number of transmitters (WDT units)

400 units*1

600 units*1

CSV file specifications

Common

Yes

File creation method

Common (file name) Per WDR

Yes

No

Yes

Per WDT

No

Yes

Divide by date

Yes*2

Yes

File division method

Divide by time Divide by file size Do not divide

No

Yes

No

Yes

Yes*3

Yes

Date/Time

Yes

MAC address (WDT)

Yes

User name (WDT)

Yes

Red information

Yes

Amber information

Yes

CSV file information

Green information Blue information

Yes

White information

Yes

Buzzer information

No

Yes

WDT monitoring information

Yes

Counter value

Yes

No

CSV file format

Character code Line-break code

shift JIS CR+LF

Unicode (UTF-8) CR+LF

Other functions

Confirm display of WDT call

Settings data

Import

Export

No

Yes

No

Yes

No

Yes

CSV file destination

Yes

No

Import .init file

Schedule settings CSV file information

Yes

No

Yes

No

Transmitter User name

Yes

1: Maximum number when the maximum of 20 receivers are connected. 2: Fixed value when selecting “Common” for the file creation method. *3: Fixed value when selecting “Common (file name)” for the file creation method.

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WD-Z2 Series Installation Guidelines Rev.6
13. Reference 8: WDS-AUTO2 to WDS-WIN01 Migration
(1) Statement Comparison Table
Because the statements displayed in the WDS-AUTO2/WD-Z2-specific system settings are partially different than those for WDS-WIN01, replacement names are shown in the table below.

a. WDS-AUTO2 and WDS-WIN01 comparison table

No

WDS-AUTO2

1

Transmitter

2

Receiver

3 CSV output destination settings log format

4

automatic CSV file name

5

fixed CSV file

6

Transmitter removed/no reply notification

WDS-WIN01 WDT WDR
CSV file format Common
Common (file name) WDT monitoring information

b. Comparison table of WD-Z2-specific system settings and WDS-WIN01

No

WD-Z2-specific system settings

WDS-WIN01

1

Transmitter

WDT

2

Receiver

WDR

3

(Transmission mode) Transmit

Immediate transmission

4 (Transmission mode) Stop transmission

Request transmission

5

Cycle data

Determine Signal Tower Input

6

No flashing

Normal

7

Standard flashing

Flashing (short)

8

Medium-speed flashing

Flashing (medium)

9

Low-speed flashing

Flashing (long)

10

Power supply

Power supply settings

11

Start setting

Network startup method

– 44 –

WD-Z2 Series Installation Guidelines Rev.6
(2) Notes when migrating to WDS-WIN01
Only if the migration is from WDS-AUTO2 to WDS-WIN01, and the visualization application in the customer’s system configuration is not changed, note the following. a (2-1) CSV file output method b (2-2) WDT-4LR-Z2/WDT-5LR-Z2/WDT- 6LR-Z2 power settings and signal tower information format
(2-1) CSV file output method Check the diagram below and configure the settings in conjunction with the “CSV output” settings for the WDS-AUTO2.
If an Auto-generate CSV file name is selected for “CSV output”:

“Common” “Divide by date”

Set 2-10 for CSV format as shown in the diagram.

– 45 –

WD-Z2 Series Installation Guidelines Rev.6 If a Fixed CSV file name is selected for “CSV output”:

Select “Common (file name)”

Set 2-10 for CSV format as shown in the diagram.

Select “Do not divide”
(2-2) WDT-4LR-Z2/WDT-5LR-Z2/WDT-6LR-Z2 power settings and signal tower information format In WDS-AUTO2, the WDT monitoring status (“0”, “9”) output is exported as CSV data to the signal wire information string specified in the transmitter’s power settings. Therefore, when the CSV output is set in (2-1), it is necessary to set one of the signal wires as the transmitter’s power settings in WDS-WIN01. For the WDT-4LR-Z2/WDT-5LR-Z2/WDT-6LR-Z2, refer to “Reference 9: Using WDT-4LR-Z2/WDT-5LR-Z2/WDT-6LR-Z2 in WDS-AUTO2” to set the appropriate power settings.

– 46 –

WD-Z2 Series Installation Guidelines Rev.6
14. Reference 9: Using WDT-4LR-Z2/WDT-5LR-Z2/WDT-6LR-Z2 in WDS-AUTO2

In WDS-AUTO2, the WDT monitoring status (“0”, “9”) output is exported as CSV data to the signal wire information string specified in the transmitter’s power settings. Therefore, when the CSV output is set in (2-1), it is necessary to set one of the signal wires as the transmitter’s power settings. In order for the data to be collected correctly by WDS-AUTO2, set the following for WDT-4LR-Z2/WDT-5LR-Z2/WDT-6LR-Z2.

(1) WDT-4LR-Z2/WDT-5LR-Z2/WDT-6LR-Z2 (power settings)
Specify “Signal wire color” in the power settings.

Operation settings

Setup value

Power supply settings Select signal wire colors in which data will not be collected, outside

the wire to be used for “Power Supply Setting”.

*Signal wire color selection: Red, yellow, green, blue, white

CAUTION
If the “Power supply wire” is specified for the power settings, the WDT monitoring status (“0”, “9”) output will not be generated as CSV data. Moreover, since the WDS-AUTO2 will determine the transmitter has an invalid state, be sure to select anything other than “Power supply wire”.

(2) Select Signal Tower information format
Select the “Standard Format”.

DIP Switch No3

Setting OFF (Standard Format)

CAUTION
The WDT-4LR-Z2/WDT-5LR-Z2/WDT-6LR-Z2 does not support the extended format, so always select the standard format. WDT-4LR-Z2/WDT-5LR-Z2/WDT-6LR-Z2 are shipped with the standard format as the factory default value.

– 47 –

WD-Z2 Series Installation Guidelines Rev.6 – 48 –